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不完全非圓齒輪傳動缽苗移栽機(jī)構(gòu)緩沖裝置研究
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國家自然科學(xué)基金項(xiàng)目(51275478、51505429)、浙江省自然科學(xué)基金項(xiàng)目(LZ16E050003)和浙江理工大學(xué)科研啟動基金項(xiàng)目(15022011-Y)


Buffer Device of Transplanting Mechanism for Plug Seedlings Based on Transmission with Incomplete Non-circular Gears
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    摘要:

    針對旱地和水稻缽苗旋轉(zhuǎn)式移栽機(jī)構(gòu)中的不完全非圓齒輪傳動機(jī)構(gòu)存在較大沖擊和振動、動力學(xué)性能較差問題,采用解析法對不完全非圓齒輪機(jī)構(gòu)的緩沖裝置進(jìn)行改進(jìn)設(shè)計。開展緩沖裝置運(yùn)動學(xué)和受力分析,開發(fā)基于VB平臺的緩沖裝置設(shè)計與分析軟件,設(shè)計出緩沖裝置結(jié)構(gòu);通過理論分析研究緩沖裝置改進(jìn)設(shè)計后移栽機(jī)構(gòu)的動力學(xué)性能,搭建移栽機(jī)構(gòu)動力學(xué)試驗(yàn)臺,對安裝了改進(jìn)前、后緩沖裝置的移栽機(jī)構(gòu)分別進(jìn)行動力學(xué)試驗(yàn)。動力學(xué)試驗(yàn)結(jié)果表明:移栽機(jī)構(gòu)X、Y方向支座反力的最大幅值分別由改進(jìn)前的365.5N和48.4N減小為345.2N和42.2N,降低了5.55%和12.81%;同時其方差分別由改進(jìn)前的4880.3和148.7減小為4516.1和126.1,降低了7.46%和15.20%,且與理論分析結(jié)果基本吻合,緩沖裝置的改進(jìn)設(shè)計是正確和有效的,移栽機(jī)構(gòu)的動力學(xué)性能得到了改善。

    Abstract:

    In order to solve the problems of great impact and vibration and poor dynamic performance of incomplete non-circular gear transmission applied in the rotary transplanting mechanism for dryland and rice plug seedlings, the analytic method was used to carry out improvement design for the buffer device of incomplete non-circular gear mechanism. The kinematics and force analysis of the buffer device were completed, and an analysis and design software based on VB platform for the buffer device was developed. The structure design of the buffer device was carried out. The dynamic performance of the transplanting mechanism with the improved buffer device was studied through theoretical analysis. The dynamic test bench of the transplanting mechanism was built and the dynamic tests were conducted for the transplanting mechanism installed with buffer device before improvement and postimprovement respectively. The dynamic test results showed that the maximum amplitudes of bearing force of the transplanting mechanism in X and Y directions were reduced from 365.5N and 48.4N before improvement to 345.2N and 42.2N after improvement, which were decreased by 5.55% and 12.81%, respectively, while the variances were reduced from 4880.3 and 148.7 to 4516.1 and 126.1, which were decreased by 7.46% and 15.20%, respectively. The test results after improvement were consistent with the corresponding results of theoretical analysis. The improved design of the buffer device was correct and effective, and the dynamic performance of the transplanting mechanism was improved.

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葉秉良,易衛(wèi)明,俞高紅,吳國環(huán),朱浩,童俊華.不完全非圓齒輪傳動缽苗移栽機(jī)構(gòu)緩沖裝置研究[J].農(nóng)業(yè)機(jī)械學(xué)報,2017,48(3):69-75. YE Bingliang, YI Weiming, YU Gaohong, WU Guohuan, ZHU Hao, TONG Junhua. Buffer Device of Transplanting Mechanism for Plug Seedlings Based on Transmission with Incomplete Non-circular Gears[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(3):69-75.

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  • 收稿日期:2016-11-29
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  • 在線發(fā)布日期: 2017-03-10
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