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D200型秸稈纖維制取機原料供給系統(tǒng)優(yōu)化設(shè)計與試驗
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“十二五”國家科技支撐計劃項目(2012BAD32B02-5)


Optimal Design and Experiment for Raw Material Supply System of D200 Straw Fiber Extruder
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    摘要:

    為提高D200型秸稈纖維制取機工作效率,實現(xiàn)對農(nóng)作物秸稈物料的浸泡、清洗及連續(xù)穩(wěn)定的輸送,解決人工喂料時勞動強度大、喂料不均勻等問題,設(shè)計了與D200型秸稈纖維制取機相配套的原料供給試驗裝置。在對浸泡裝置、攪拌裝置和撈取裝置間配合關(guān)系及工作原理分析的基礎(chǔ)上,以單個耙齒為研究對象,分析了耙齒與秸稈的作業(yè)過程,建立了撈取量的數(shù)學(xué)模型,找出了影響撈取量的主要因素。應(yīng)用L16(45)正交試驗方法,以輸送帶線速度、耙齒齒數(shù)、攪拌槳轉(zhuǎn)速為試驗因素,以撈取效率及其變異系數(shù)為評價指標(biāo)實施試驗。試驗結(jié)果表明:輸送帶線速度、耙齒齒數(shù)、攪拌槳轉(zhuǎn)速對撈取效率影響極顯著(P<0.01);輸送帶線速度對撈取效率變異系數(shù)影響極顯著(P<0.01)。同時利用模糊綜合評價方法對試驗指標(biāo)進(jìn)行綜合評價,確定影響綜合評價的主次順序為:輸送帶線速度、攪拌槳轉(zhuǎn)速、耙齒齒數(shù);最優(yōu)參數(shù)組合為:輸送帶線速度0.6m/s、攪拌槳轉(zhuǎn)速40r/min、耙齒齒數(shù)8根。此時,單位時間內(nèi)撈取效率為1111.2kg/h,變異系數(shù)為0.124,滿足生產(chǎn)要求。

    Abstract:

    The D200 straw fiber extruder developed by Northeast Agricultural University is used mainly in fiber processing to get crop straw expanded by utilizing physical extrusion method, which can realize clean, efficient and high value utilization of crop straw. In order to improve the efficiency in soaking, cleaning, continuous and stable conveying of crop straw material and solve the problems of strong labor intensity when it is fed artificially and nonuniformly, the development of a matched raw material supply device is absolutely necessary. This supply device mainly consisted of soaking device, stirring device and fishing conveyor device, in which the fishing conveyor device functions as a critical component. Based on analysis of the cooperating relationship among three systems (referring to soaking, stirring and fishing systems), a fishing rake was selected as research object to establish a mathematical model of fishing amount by analyzing the kinematic process between harrow tooth and straw. Belt linear velocity, harrow tooth number and rotating speed of agitator were proved to be the effective factors affecting fishing efficiency. Critical condition that the straw was not thrown out from harrow was found through force analysis when straw was separated from the water surface. The test material was Dongnong No.425 rice straw. Experimental investigations were carried out with the method of L16 (45) orthogonal test to obtain the optimal parameter combination. Meanwhile, the belt linear velocity, harrow tooth number and rotating speed of agitator were supposed to be the main influence factors. Fish efficiency and variable coefficient of fishing efficiency were chosen as the evaluating indicator. The results showed that belt linear velocity, harrow tooth number and rotating speed of agitator had very significant effect on fishing efficiency (P<0.01);belt linear velocity had very significant effect on variation coefficient of fishing efficiency (P<0.01). Subsequently, by using fuzzy comprehensive evaluation method, the order of the comprehensive indicator combined fishing amount with variation coefficient of fishing efficiency was the belt linear velocity, the harrow tooth number and the rotation speed of agitator. The optimal combination of parameters occurred with linear velocity of conveyor line at 0.6m/s, rotation speed of stirring paddle at 40r/min, harrow tooth number of rake of 8 when fishing amount per unit time was 1111.2kg/h and variation coefficient was 0.124. This research provided a reference for the structural improvement of the supply system of raw crop straw and guidance for the optimization of the operating parameters as well.

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劉環(huán)宇,陳海濤,侯磊,張穎. D200型秸稈纖維制取機原料供給系統(tǒng)優(yōu)化設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2017,48(3):92-98. LIU Huanyu, CHEN Haitao, HOU Lei, ZHANG Ying. Optimal Design and Experiment for Raw Material Supply System of D200 Straw Fiber Extruder[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(3):92-98.

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  • 收稿日期:2016-10-24
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  • 在線發(fā)布日期: 2017-03-10
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