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基于改進(jìn)歐拉算法的雙吸離心泵泥沙磨損特性研究
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國家自然科學(xué)基金項(xiàng)目(51321001)和“十二五”國家科技支撐計(jì)劃項(xiàng)目(2015BAD20B01)


Erosion Characteristics of Double Suction Centrifugal Pump Based on Modified Eulerian Algorithm
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    摘要:

    固液兩相流算法對雙吸離心泵泥沙磨損模擬精度有直接影響。采用改進(jìn)的固液兩相流歐拉算法,考慮了相間阻力和泥沙擴(kuò)散系數(shù)兩方面因素,對典型懸移質(zhì)泥沙粒徑條件下的雙吸離心泵流場進(jìn)行了數(shù)值計(jì)算。研究發(fā)現(xiàn),葉片表面湍流強(qiáng)度在頭部和尾部較大,可達(dá)6%~10%;葉片頭部和尾部的顆粒動態(tài)尺度大于中部。由湍流強(qiáng)度和顆粒動態(tài)尺度組成的湍動尺度效應(yīng),在葉片頭部和尾部表現(xiàn)強(qiáng)烈,湍動尺度效應(yīng)使固液相間阻力增大,更有利于顆粒的擴(kuò)散,避免了顆粒聚集,對大顆粒的作用強(qiáng)于小顆粒。湍動尺度效應(yīng)導(dǎo)致葉片表面固相體積分?jǐn)?shù)分布范圍減小,大顆粒的變化值大于小顆粒,葉片頭部和尾部的改變值大于中部,葉片表面的嚴(yán)重磨損部位為葉片工作面尾部的塊狀磨損區(qū),這比采用傳統(tǒng)算法得到的帶狀磨損區(qū)和偏磨區(qū)計(jì)算結(jié)果,更符合離心泵實(shí)際磨損情況,考慮湍動尺度效應(yīng)后得到的磨損率也有所增大。在此基礎(chǔ)上,提出了雙吸離心泵葉片水力設(shè)計(jì)和表面噴涂防護(hù)原則,為提高雙吸離心泵抵抗泥沙磨損能力奠定了基礎(chǔ)。

    Abstract:

    The computational accuracy for sediment erosion numerical simulation of double suction centrifugal pump is influenced by solid-liquid two phase flow algorithm. The modified Eulerian algorithm for solid-liquid two-phase flow was adopted, both characteristics of inter-phase drag force and sediment diffusion coefficient were considered in the modified algorithm. Then the flow field of double suction centrifugal pump was simulated for typical suspended load sediment particle diameters. The results showed that the turbulence intensity on the front and back of blade were greater, which were 6%~10%. The particle dynamic scales were greater on the front and back of blade rather than on the middle of the blade in consideration of the location. The turbulence scale effect was composed of the turbulence intensity and the particle dynamic scale. The turbulence scale effect gave more obvious influence on the front and back of blade rather than on the middle of the blade. The particles were easier to diffuse because of the increasing inter-phase drag force led by the turbulence scale effect, the particles gathering phenomenon was then avoided. The turbulence scale effect gave more obvious influence on large particles rather than on small particles in consideration of the particles scale. So interval range between maximum value and minimum value of the calculated solid concentration distributions on blade pressure surface was decreased. The calculated solid volume fraction had larger variation for the large particles than the small particles, and larger variation on the front and back of blade than the middle of blade, because turbulence scale effect was considered. The block erosion area located in blade pressure surface trailing edge was severe erosion area, the result calculated by the modified algorithm was agreed well with the actual erosion conditions of centrifugal pump rather than the results of the zonary erosion area and partial erosion area calculated by traditional algorithm. There was an increase in the erosion ratio with the turbulence scale effect considered. Then on this basis, the principles of the blade hydraulic design and the blade surface spraying protection for double suction centrifugal pump were proposed. The principles laid the foundation for improving abrasion resistance of double suction centrifugal pump.

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張自超,王福軍,陳鑫,廖翠林,徐洪泉,陸力.基于改進(jìn)歐拉算法的雙吸離心泵泥沙磨損特性研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2017,48(3):124-133,147. ZHANG Zichao, WANG Fujun, CHEN Xin, LIAO Cuilin, XU Hongquan, LU Li. Erosion Characteristics of Double Suction Centrifugal Pump Based on Modified Eulerian Algorithm[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(3):124-133,147.

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  • 收稿日期:2016-07-15
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  • 在線發(fā)布日期: 2017-03-10
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