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變形橢圓齒輪式扎穴機(jī)構(gòu)設(shè)計(jì)與工作參數(shù)試驗(yàn)優(yōu)化
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Design of Pricking Hole Mechanism with Deformation Elliptical Gears and Experiment Optimization of Working Parameters
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    摘要:

    針對(duì)深施型液態(tài)施肥機(jī)扎穴機(jī)構(gòu)多參數(shù)下動(dòng)力學(xué)性能差等問題,探索多工作參數(shù)下的變形橢圓齒輪式扎穴機(jī)構(gòu)動(dòng)力學(xué)變化規(guī)律,通過建立變形橢圓齒輪行星輪系的節(jié)曲線方程,采用Visual Basic 6.0語言,編寫了變形橢圓齒輪式扎穴機(jī)構(gòu)運(yùn)動(dòng)學(xué)仿真與優(yōu)化軟件,調(diào)節(jié)變形橢圓齒輪的長半軸長度、變形橢圓齒輪偏心率與變形橢圓齒輪變形系數(shù)等相關(guān)參數(shù),優(yōu)化并得到一組機(jī)構(gòu)較優(yōu)參數(shù)。搭建了扎穴機(jī)構(gòu)動(dòng)力學(xué)特性測試試驗(yàn)臺(tái),進(jìn)行動(dòng)力學(xué)特性試驗(yàn)。采用旋轉(zhuǎn)中心復(fù)合試驗(yàn)設(shè)計(jì)方案,以行星架轉(zhuǎn)速和土槽車前進(jìn)速度為試驗(yàn)影響因素,以太陽輪軸所受扭矩和噴肥針入土?xí)r受到的拉壓力為試驗(yàn)影響指標(biāo)。在試驗(yàn)臺(tái)上利用扭矩傳感器、信號(hào)采集儀和DASP-10處理軟件,測得太陽輪軸扭矩和噴肥針入土?xí)r受到的拉壓力,建立試驗(yàn)影響因素和影響指標(biāo)的關(guān)系模型及響應(yīng)曲面圖,并運(yùn)用Design-Expert 8.0.10軟件對(duì)試驗(yàn)數(shù)據(jù)進(jìn)行分析。試驗(yàn)結(jié)果表明,當(dāng)行星架轉(zhuǎn)速64.4r/min,前進(jìn)速度0.61m/s時(shí),太陽輪軸扭矩為5.05N·m,噴肥針受到的拉壓力為20.03N,此時(shí)機(jī)構(gòu)動(dòng)力學(xué)性能最優(yōu)。應(yīng)用此參數(shù)組合進(jìn)行測試驗(yàn)證,驗(yàn)證了其合理性。該研究結(jié)果可保證扎穴機(jī)構(gòu)在多工作參數(shù)下工作時(shí),機(jī)具具有良好的扎穴性能。

    Abstract:

    Aiming to the bad performance of pricking hole with liquid fertilizer applicator for deep-into type, and explore the changing rule of dynamics of pricking hole mechanism with deformation elliptical gears in the working parameters, equation of gear pitch curves of pricking hole mechanism with deformation gears was built, the simulation software of kinematics analysis was compiled, which was written for pricking hole mechanism with deformation elliptical gears based on Visual Basic 6.0 development platform, some parameters like the semi-major axis, eccentricity ratio and deformation coefficient of deformation elliptical gears were adjusted, and the optimal parameters were obtained. Bench of dynamics test of pricking hole mechanism with deformation elliptical gears was also set up. Scheme of test design of rotation center composite was used, with speed of planet frame and forward speed of bench car as test factors, and torque of sun shaft and tension and pressure of spray fertilizer needle into the soil as the test optimizing index. The torque of sun shaft and tension and pressure of spray fertilizer needle into the soil were measured by using torque sensor, signal acquisition instrument and DASP-10 processing software on the test bench, the regression equation and diagram of response surface were obtained, experimental data was analyzed by using Design-Expert 8.0.10. Test results showed that when the speed of planet frame was 64.4r/min, the forward speed was 0.61m/s, the torque of sun shaft was 5.05N·m, tension and pressure of spray fertilizer needle was 20.03N, the dynamics performance of mechanism was optimal under above conditions. The test was verified by applying these parameters to validate its rationality. The research results can guarantee pricking hole mechanism to have a good pricking hole performance under many working parameters and provide theoretical reference for structure optimization design.

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馮金龍,王金武,周文琪,唐漢,劉春香.變形橢圓齒輪式扎穴機(jī)構(gòu)設(shè)計(jì)與工作參數(shù)試驗(yàn)優(yōu)化[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2017,48(4):90-96. FENG Jinlong, WANG Jinwu, ZHOU Wenqi, TANG Han, LIU Chunxiang. Design of Pricking Hole Mechanism with Deformation Elliptical Gears and Experiment Optimization of Working Parameters[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(4):90-96.

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  • 收稿日期:2016-10-11
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  • 在線發(fā)布日期: 2017-04-10
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