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方草捆集捆機設(shè)計與試驗
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國家自然科學基金項目(51105017)和航天技術(shù)應(yīng)用產(chǎn)業(yè)“高端農(nóng)牧設(shè)備”項目(0504150111)


Design and Experiment of Rectangular Bale Multipack
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    摘要:

    為解決方草捆撿拾效率低、費用高,長途運輸難等問題,設(shè)計了方草捆集捆機。該機由底盤、撿拾器、推草機構(gòu)、舉草機構(gòu)、壓繩器和卸草機構(gòu)等部件組成,基于EPEC2024搭建了控制系統(tǒng),只需單人駕駛和操作,通過變量泵、馬達和油缸驅(qū)動各部件快速實現(xiàn)對方草捆的撿拾、擠壓和捆扎。按照作業(yè)功能對各結(jié)構(gòu)部件采用分模塊設(shè)計,通過計算各液壓回路的流量保證作業(yè)速度和作業(yè)效率,匹配硬件電路并使用Codesys編寫程序控制作業(yè)流程。分別在內(nèi)蒙古自治區(qū)赤峰市和遼寧省黑山縣對方草捆和秸稈方捆進行了撿拾及捆扎的場地試驗,結(jié)果表明:整機最大牽引車速達到20.5 km/h,作業(yè)時系統(tǒng)最大流量為101.6 L/min,一次能實現(xiàn)12個方草捆的捆扎。方草捆的集捆成捆率達到89.5%,純工作小時內(nèi)集捆生產(chǎn)率為12大捆/h,同等條件下與人工撿拾方式相比,撿拾效率提高了34.5%,人工費用降低了62.5%,綜合費用降低了18.2%,而且增強了對自然環(huán)境的適應(yīng)性,縮短了長途運輸?shù)臏蕚渲芷?,滿足實際生產(chǎn)的使用要求。

    Abstract:

    A new rectangular bale multipack was designed to solve the difficulty of low efficiency, high costs and transportation inconvenience in the process of collecting rectangular bale. The rectangular bale multipack was composed of chassis, pickup, pushing bale device, raising bale device, pressuring line device and unloading bale device, etc. Based on EPEC2024 controller, the pump, motors and cylinders were drived to make some rectangular bales into one big rectangular bale. In operation, the rectangular bale multipack had the ability of collecting 12 rectangular bales at one time. The maximum driving speed of the rectangular bale multipack exceeded 20.5 km/h and the maximum hydraulic flow was 101.6 L/min. The field experiments for picking up rectangular bale and straw rectangular bale were carried out in Inner Mongolia and Liaoning Province, respectively. The test results showed that collecting bale rate and collecting bale productivity of the rectangular bale multipack was 89.5% and 12 bdl/h, respectively. Compared with artificial operation, the collecting bale efficiency was improved by 34.5%, meanwhile, the artificial costs and composite expenses were declined by 62.5% and 18.2%, respectively. The preparation cycle for long-distance transportation was also cut down. All of the works, including picking up and packing some rectangular bales were done by one operator driving the tractor simultaneously, and the rectangular bale multipack can meet reality needs.

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高旭宏,徐向陽,王書翰,劉立強,趙偉,李楊.方草捆集捆機設(shè)計與試驗[J].農(nóng)業(yè)機械學報,2017,48(4):111-117. GAO Xuhong, XU Xiangyang, WANG Shuhan, LIU Liqiang, ZHAO Wei, LI Yang. Design and Experiment of Rectangular Bale Multipack[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(4):111-117.

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  • 收稿日期:2017-01-05
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  • 在線發(fā)布日期: 2017-04-10
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