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氣吸滾筒式玉米排種器充種性能仿真與試驗(yàn)優(yōu)化
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“十二五”國(guó)家科技支撐計(jì)劃項(xiàng)目(2014BAD06B04-03)


Simulation and Experimental Optimization on Filling Seeds Performance of Seed Metering Device with Roller of Air-suction
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    摘要:

    為了提高氣吸滾筒式排種器充種性能,采用離散元分析的方法,對(duì)種層高度、振動(dòng)頻率、振動(dòng)角度分別進(jìn)行數(shù)值模擬,結(jié)果表明:在相同條件下提升種層高度,可以增長(zhǎng)充種區(qū)弧長(zhǎng),增加充種時(shí)間,降低排種器的漏充率;振動(dòng)頻率增加,種子平均法向應(yīng)力方差增大,即對(duì)種子的擾動(dòng)性增強(qiáng);合適的振動(dòng)角度可以有效提高供種高度。減小內(nèi)摩擦、增強(qiáng)種群擾動(dòng)性、提高供種高度均可有效提高排種器充種性能。為尋找最佳參數(shù)組合,以鄭單958玉米種子為播種對(duì)象,采用二次旋轉(zhuǎn)正交組合試驗(yàn)方法,對(duì)排種器進(jìn)行了排種性能試驗(yàn),建立了種層高度、振動(dòng)頻率、振動(dòng)角度3個(gè)主要因素與合格率、漏播率、重播率的數(shù)學(xué)模型,分析了各個(gè)因素及交互作用對(duì)合格率的影響規(guī)律,并進(jìn)行了參數(shù)優(yōu)化與驗(yàn)證試驗(yàn)。當(dāng)最佳參數(shù)組合為振動(dòng)角度45°,振動(dòng)頻率116~122Hz,種層高度96~117mm時(shí),合格率大于90%,漏播率小于5%,重播率小于5%。經(jīng)試驗(yàn)驗(yàn)證,試驗(yàn)結(jié)果與分析結(jié)果基本一致。試驗(yàn)結(jié)果表明該氣吸滾筒式精密排種器對(duì)于玉米種子具有很好的播種適應(yīng)性。

    Abstract:

    In order to improve the filling performance of seed metering device with roller of air-suction, the numerical simulation on the height of seeds layer, the vibration frequency and the angle of vibration were carried out with method of discrete element analysis. The results showed that the arc length in the area of filling seeds and the time of filling seeds can be increased through increasing the height of seeds layer. The leakage rate can also be reduced under the same conditions; the mean value of normal stress was increased with the increase of vibration frequency, which meant that the disturbance to the seeds can be enhanced; the proper vibration angle can increase the height of filling seeds effectively. The filling performance of the seeds metering device can be improved effectively by reducing the internal friction force, enhancing the disturbance of the populations and increasing the height of filling seeds. Maize seeds (Zhengdan 958) were taken as research materials in order to determine the optimal combination of parameters. The seeding performance of metering device was studied through the quadratic rotation-orthogonal combination experiment. The height of seeds layer, the vibration frequency and the vibration angle were taken as main factors. The qualified rate, leak seeding rate and the re-seeding rate were taken as indexes. The mathematical model between three factors and the indexes was built. The effect of each factor on the qualified rate was analyzed and optimized parameters were tested. The effect of factors on the qualified seeding rate in primary sequence was the negative pressure, forward speed and angle of seeds suction. The optimal parameters were obtained. The qualified rate was above 90%, the leak seeding rate was lower than 5% and the re-seeding rate was also lower than 5%, when the vibration angle was 45°, the vibration frequency was 116~122Hz and the height of seeds layer was 96~117mm. The results of the verified experiment were consistent with optimal results. Conclusions can be drawn that the seed metering device with roller of air-suction had good adaptability to maize seeds. References for the design of the maize seeds metering device with roller of air-suction can be provided.

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張昆,衣淑娟.氣吸滾筒式玉米排種器充種性能仿真與試驗(yàn)優(yōu)化[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2017,48(7):78-86. ZHANG Kun, YI Shujuan. Simulation and Experimental Optimization on Filling Seeds Performance of Seed Metering Device with Roller of Air-suction[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(7):78-86.

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  • 收稿日期:2017-01-20
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  • 在線發(fā)布日期: 2017-07-10
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