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青草制辮成型裝置設(shè)計(jì)與試驗(yàn)
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農(nóng)業(yè)部公益性行業(yè)科研專(zhuān)項(xiàng)(201203007)


Design and Experiment of Green Grass Braid Forming Device
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    摘要:

    為滿足青藏高原等牧區(qū)青草制辮機(jī)械化需求,參考賽絡(luò)紡的工作原理,設(shè)計(jì)了一種青草制辮成型裝置,實(shí)現(xiàn)草辮的加捻和合股。通過(guò)力學(xué)分析,得知青草制辮成型與草辮軸向移動(dòng)速度、加捻滾筒旋轉(zhuǎn)速度、加捻滾筒半徑以及喂入量有關(guān),并分析出穩(wěn)定草辮的最終捻度和捻回角,與加捻滾筒轉(zhuǎn)速及牽引輥線速度有關(guān),與加捻時(shí)間和加捻區(qū)的長(zhǎng)度無(wú)關(guān)。結(jié)合實(shí)際,提出將草辮承受的最大拉力作為評(píng)價(jià)草辮緊實(shí)度考核指標(biāo)的一種方法,并對(duì)草辮進(jìn)行了受力分析,得出草辮所能承受的最大拉力與捻回角成正相關(guān)。樣機(jī)試驗(yàn)結(jié)果表明,成型機(jī)生產(chǎn)率為427kg/h,工作功率為0.428kW,成型草辮堆積密度為143.3kg/m3,成型草辮所能承受的最大拉力為300~350N,試驗(yàn)結(jié)果滿足實(shí)際作業(yè)要求。

    Abstract:

    In order to meet the requirement of the grass braid mechanization technology in the pasturing area such as the Qingzang Plateau, a grass braid forming device was designed with the function of twisting and plying referring to the principle of Siro-spinning. The mechanical analysis showed that grass braid forming process was affected by axial movement speed, rotating speed of twisting roller, radius of twisting roller and feed quantity. The final twist and twist angle of grass braid were only relevant to the rotational speed of twisting roller and the linear velocity of pulling rollers, but had nothing to do with the spinning time and length of twisting zone. As a new method, the maximum tension force that grass braid could bear was taken as assessment index of grass braid strength. The prototype experiment was carried out with oat straw with the moisture content of 61.05%. It showed that the productivity of the forming device was 427kg/h, the working power was 0.428kW, and the bulk density of formed grass braid was 143.3kg/m3,respectively, which met the design requirements of grass braid forming device. The results of tension tests showed that the maximum tension force of the grass braid was positively correlated with the twist angle, and the maximum force reached 300~350N when the displacement was equal to half of the length of grass. The fracture of grass braid was due to the slip between two bunches of grass, which had nothing to do with grass fracture. This method and experiment provided theoretical support for grass braid forming technology.

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李帥,王光輝,王德成,白效鵬,白慧娟.青草制辮成型裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2017,48(7):112-120. LI Shuai, WANG Guanghui, WANG Decheng, BAI Xiaopeng, BAI Huijuan. Design and Experiment of Green Grass Braid Forming Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(7):112-120.

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  • 收稿日期:2017-04-10
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  • 在線發(fā)布日期: 2017-07-10
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