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煙草夾持式智能打頂機(jī)設(shè)計(jì)與試驗(yàn)
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山東省現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系棉花產(chǎn)業(yè)創(chuàng)新團(tuán)隊(duì)項(xiàng)目(SDAIT-03-09)、中國(guó)煙草總公司山東省公司科技重大專項(xiàng)和重點(diǎn)項(xiàng)目(KN216)、山東省重點(diǎn)研發(fā)項(xiàng)目(2016GNC112005)和山東省“雙一流”獎(jiǎng)補(bǔ)資金項(xiàng)目(SYL2017XTTD14)


Design and Test of Intelligent Tobacco Topping Machine with Clamping Belt
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    摘要:

    針對(duì)煙草現(xiàn)有打頂抑牙機(jī)難以實(shí)現(xiàn)煙花收集的問(wèn)題,設(shè)計(jì)了一種夾持式智能打頂機(jī),主要由高地隙作業(yè)底盤、夾持式智能打頂裝置與收集裝置組成。夾持式智能打頂與收集裝置主要由煙草高度圖像識(shí)別控制系統(tǒng)、升降機(jī)構(gòu)、夾持輸送機(jī)構(gòu)、切割機(jī)構(gòu)、刀片消毒系統(tǒng)、抑牙劑噴施系統(tǒng)和收集系統(tǒng)組成,可實(shí)現(xiàn)煙草高度識(shí)別、打頂高度調(diào)整、煙花收攏、夾持切割、刀片消毒、抑牙劑噴施與煙花收集等聯(lián)合作業(yè),具有結(jié)構(gòu)緊湊、功能齊全和智能化程度高的優(yōu)點(diǎn)。在打頂升降機(jī)構(gòu)中采用配重來(lái)平衡打頂機(jī)構(gòu)的質(zhì)量,降低了起升電動(dòng)機(jī)的驅(qū)動(dòng)力矩,能夠節(jié)約64%的能源。試驗(yàn)結(jié)果顯示,該機(jī)打頂準(zhǔn)確率為95%,收集率達(dá)到98%,能夠滿足使用要求。

    Abstract:

    In order to collect tobacco flowers cut off, an intelligent tobacco topping machine with clamping belt was designed. It was mainly composed of a high ground clearance chassis, an intelligent topping device with clamping belt and a collecting device. The high ground clearance chassis used four-wheel drive and steering technology, and it had advantages of good through performance and high stability. The intelligent topping device was made up of an image recognition and control system of tobacco height, a lifting mechanism, a belt clamping mechanism, a cutting mechanism, a blade disinfection system and a restrain-germinating spraying system. Tobacco height recognition, topping height adjustment, tobacco flower gathering, clamping and cutting, blade disinfection, restrain-germinating spraying and other joint operations can be achieved by this intelligent topping device. This device had advantages of compact structure, full function and high intelligence. Belt conveyor was installed below the bottom of topping device, and tobacco flowers cut off was transported to the collection basket. In order to reduce the drive torque of electric lifting motor, a counterweight was used to balance the topping mechanism, and 64% energy can be saved. Experimental results indicated that topping accuracy rate was about 95%, collecting accuracy rate was about 98%, and it can meet the production requirements.

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范國(guó)強(qiáng),楊慶璐,張曉輝,王金星,陳瑞,葛云勇.煙草夾持式智能打頂機(jī)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2017,48(7):121-126. FAN Guoqiang, YANG Qinglu, ZHANG Xiaohui, WANG Jinxing, CHEN Rui, GE Yunyong. Design and Test of Intelligent Tobacco Topping Machine with Clamping Belt[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(7):121-126.

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  • 收稿日期:2016-11-23
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  • 在線發(fā)布日期: 2017-07-10
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