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大豆高速精密播種機凸勺排種器設計與試驗
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“十二五”國家科技支撐計劃項目(2014BAD06B03)和國家自然科學基金項目(51665050)


Design and Experiment of Scoop Metering Device for Soybean High-speed and Precision Seeder
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    摘要:

    為滿足大豆高速精密播種作業(yè)要求,設計一種凸勺排種器,闡述了其基本結構和工作原理,利用數(shù)值計算方法對其主要部件進行結構設計。利用離散元軟件EDEM進行仿真試驗,通過單因素試驗確定凸勺半徑和凸勺傾角的較優(yōu)取值范圍,并且對凸勺邊緣結構進行優(yōu)化試驗,發(fā)現(xiàn)當凸勺邊緣為兩側傾斜時排種性能較優(yōu);設計二次正交旋轉組合試驗,運用Design-Expert 8.0軟件進行試驗數(shù)據(jù)處理,建立凸勺半徑、凸勺傾角與合格率和漏播率之間的回歸模型,獲得最優(yōu)參數(shù)組合為凸勺半徑6.8mm,凸勺傾角-9.4°,凸勺厚度2.2mm,型孔長度14.1mm,此時合格率達到95.1%,漏播率為0.6%。臺架試驗結果與仿真結果一致,播種機前進速度在6~12km/h時,合格率高于93%,漏播率低于3%,滿足播種機高速精密作業(yè)要求。

    Abstract:

    In order to meet the requirement of high-speed and precision sowing operation of soybean, a spoon seed metering device was proposed, and its basic structure and working principle were analyzed. The numerical calculation method was used to design the plate and partition of the seed metering device. The diameter of the plate was designed as 260mm, the number and radius of spoon were inversely proportional, and the angle of the mouth on the partition was from 5° to 90°. The optimal ranges of the radius and the inclination angle of the scoop were determined by single factor tests, which were obtained through simulation experiment by EDEM. The structure of the scoop edge was optimized through simulation experiment, and the optimal seeding performance was obtained when the scoop edge was inclined to both sides. The quadratic orthogonal rotation combination test was designed and the experimental data was processed by the Design-Expert 8.0 software. The regression model was established for the radius and inclination angle of the spoon about the qualified index and missing index. The optimal parameters of the scoop were radius of 6.8mm, inclination angle of -9.4°, thickness of 2.2mm and length of 14.1mm, with the qualified index of 95.1% and the missing index of 0.6%. The physical prototype was processed according to the optimal parameters and the bench test was carried out with results in accordance with simulation tests. The qualified index of the seeder was above 93% and the missing index was less than 3% when the speed of the planter was in the range of 6km/h to 12km/h, which satisfied the requirement of high-speed and precision sowing.

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陳玉龍,賈洪雷,王佳旭,王奇,趙佳樂,胡斌.大豆高速精密播種機凸勺排種器設計與試驗[J].農(nóng)業(yè)機械學報,2017,48(8):95-104. CHEN Yulong, JIA Honglei, WANG Jiaxu, WANG Qi, ZHAO Jiale, HU Bin. Design and Experiment of Scoop Metering Device for Soybean High-speed and Precision Seeder[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(8):95-104.

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  • 收稿日期:2016-12-05
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  • 在線發(fā)布日期: 2017-08-10
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