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滾珠絲杠壓扭型2D電液比例方向閥靜態(tài)特性研究
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Static Characteristics of Ball-screw Type 2D Electro-hydraulic Proportional Directional Valve
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    摘要:

    針對(duì)直動(dòng)式電液比例方向閥因比例電磁鐵磁飽和造成流量無(wú)法做大的不足,提出了一種滾珠絲杠型2D電液比例方向閥。該閥利用壓扭放大驅(qū)動(dòng)技術(shù)放大電磁鐵推力,通過(guò)靜力分析,其放大系數(shù)為20,能克服摩擦力或卡緊力等非線性因素的影響。實(shí)驗(yàn)結(jié)果表明:壓扭聯(lián)軸器螺旋升角和力傳遞半徑越大,壓扭放大效果越明顯;改變顫振幅值比改變頻率對(duì)改善閥的靜態(tài)特性影響明顯;增大螺旋升角和力傳遞半徑對(duì)閥的靜態(tài)特性改善明顯,在7MPa系統(tǒng)壓力下,該閥的滯環(huán)不超過(guò)3%,死區(qū)約為0.5%;28MPa系統(tǒng)壓力下,流量可達(dá)190L/min,死區(qū)約為2.8%,滯環(huán)小于5%,導(dǎo)控級(jí)泄漏約為0.2L/min。理論研究與實(shí)驗(yàn)數(shù)據(jù)說(shuō)明:該閥較傳統(tǒng)的直動(dòng)閥具有良好的靜態(tài)特性和工程實(shí)用價(jià)值。

    Abstract:

    Traditional direct-drive proportional directional control valve is usually actuated by the proportional solenoid. However, it is very difficult to improve the flow,because of the magnetic saturation of the proportional solenoid itself. Therefore, a new 2D electro-hydraulic proportional directional control valve was proposed. A new ball-screw type axial compression and torsion coupling as an important part was designed in this valve, which was used to amplify the driving force of the solenoid. In the theoretical analysis, the amplification coefficient was 20. It was to overcome the friction force and clamping force or other nonlinear factors. The experimental results showed that the larger helix angles and the force transfer radius of the compression and torsion coupling were, the more obvious the effect of pressure-torsion was;changing of flutter amplitude compared with flutter frequency obviously improved the static characteristics of the valve;the static characteristics of the valve were improved obviously with the increase of the helix angle and the force transfer radius. Under pressure of 7MPa, the maximum hysteresis of the valve did not exceed 3%, and the dead zone was about 0.5%;under pressure of 28MPa, the flow rate was up to 190L/min, the dead zone was about 2.8%, the maximum hysteresis was less than 5%, and pilot level leakage was about 0.2L/min. The theoretical analysis and experimental data indicated that the valve had good static characteristics compared with the traditional valve and practical engineering applications.

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左強(qiáng),陸倩倩,李勝,阮健.滾珠絲杠壓扭型2D電液比例方向閥靜態(tài)特性研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2017,48(8):368-375. ZUO Qiang, LU Qianqian, LI Sheng, RUAN Jian. Static Characteristics of Ball-screw Type 2D Electro-hydraulic Proportional Directional Valve[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(8):368-375.

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  • 收稿日期:2017-04-05
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  • 在線發(fā)布日期: 2017-08-10
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