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排量、轉(zhuǎn)速?gòu)?fù)合泵控差動(dòng)缸系統(tǒng)特性研究
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國(guó)家自然科學(xué)基金項(xiàng)目(51575374)和山西省自然科學(xué)基金項(xiàng)目(2015011056)


Characteristic of Pump Controlled Single Rod Cylinder with Combination of Variable Displacement and Speed
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    摘要:

    針對(duì)傳統(tǒng)泵控差動(dòng)液壓缸系統(tǒng)存在液壓回路復(fù)雜、響應(yīng)慢和能耗大的問(wèn)題,提出了一種排量、轉(zhuǎn)速?gòu)?fù)合控制方法,用1臺(tái)伺服變量泵直接控制差動(dòng)液壓缸。首先,從理論上分析了泵控差動(dòng)缸控制原理,將差動(dòng)缸復(fù)合控制系統(tǒng)分為3個(gè)子系統(tǒng)分別進(jìn)行仿真分析,進(jìn)一步通過(guò)內(nèi)環(huán)排量外環(huán)轉(zhuǎn)速進(jìn)行建模仿真分析,復(fù)合控制下響應(yīng)速度比恒定轉(zhuǎn)速下動(dòng)態(tài)特性好。在此基礎(chǔ)上搭建試驗(yàn)臺(tái),對(duì)泵控差動(dòng)缸進(jìn)行試驗(yàn)分析,在內(nèi)環(huán)排量外環(huán)轉(zhuǎn)速控制下較恒定轉(zhuǎn)速下差動(dòng)缸系統(tǒng)動(dòng)態(tài)響應(yīng)快,時(shí)間縮短13.4%;將變量泵處于恒壓控制模式下,對(duì)伺服電機(jī)輸入能耗進(jìn)行測(cè)量,在不同轉(zhuǎn)速和負(fù)載壓力下進(jìn)行試驗(yàn),低轉(zhuǎn)速大排量下系統(tǒng)能耗可以減少3kW左右。通過(guò)仿真和試驗(yàn),結(jié)果表明,排量、轉(zhuǎn)速?gòu)?fù)合控制模式下,可有效提高泵控差動(dòng)缸系統(tǒng)的響應(yīng)速度,降低能耗。

    Abstract:

    Traditional pump-controlled differential cylinder technology has problems such as complex hydraulic circuit, slow response and high energy consumption. Based on this, a combined control method of displacement and speed was proposed to directly control the differential hydraulic cylinder by using a variable servo pump. Firstly, differential cylinder combined control system was divided into three subsystems based on theoretical analysis of pump-controlled differential cylinder principle. Secondly, the model of the system in which the inner-loop controlled displacement and outer-loop controlled speed was established for simulation. Response speed under hybrid control had better dynamic characteristic than that under constant speed. Thirdly, the test platform was set up for experimental analysis of pump-controlled differential cylinder. The dynamic response of differential cylinder controlled by the system in which the inner-loop controlled displacement and outer-loop controlled speed was faster than that controlled by the system of constant speed, which reduced the time by 13.4%. Under constant pressure mode, the input energy consumption of serve motor was measured. After comparative experiments under different speeds and pressures, the system energy consumption under low speed and large displacement was decreased by 3kW. Simulation and experiment results showed that the response speed of pump-controlled differential cylinder was improved and the energy consumption was reduced effectively under the combined control mode of displacement and speed.

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王成賓,權(quán)龍.排量、轉(zhuǎn)速?gòu)?fù)合泵控差動(dòng)缸系統(tǒng)特性研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2017,48(8):405-412. WANG Chengbin, QUAN Long. Characteristic of Pump Controlled Single Rod Cylinder with Combination of Variable Displacement and Speed[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(8):405-412.

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  • 收稿日期:2017-05-20
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  • 在線(xiàn)發(fā)布日期: 2017-08-10
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