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網式過濾器濾網堵塞成因分析與壓降計算
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國家自然科學基金項目(11662018)


Clogging Reason Analysis and Pressure Drop Calculation of Screen Filter
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    摘要:

    為分析網式過濾器濾網堵塞的過程和成因,并獲得濾網堵塞后壓降計算的相關參數(shù),對網式過濾器進行堵塞試驗。試驗結果表明:濾網堵塞經歷了介質堵塞和濾餅堵塞2個過程,形成的濾餅內層泥沙顆粒粒徑較大,外層顆粒粒徑分布較均勻;濾網孔徑和含沙量是影響堵塞的重要因素,濾網孔徑越小,濾網堵塞所用時間越短;相同孔徑下,含沙量越大,堵塞所用時間越短,濾網越容易堵塞。根據(jù)試驗結果建立了濾網內外壓降與濾網孔徑、濾網厚度、孔隙率、形成濾餅層厚度、濾餅孔隙率等的定量關系式,并分別計算了孔徑為430、280、200μm濾網的內外壓降,并與實測壓降進行了對比分析。結果表明,計算得到的濾網內外壓降與實測值基本一致,可以反映濾網堵塞的規(guī)律;濾網內外壓降隨水流流量、濾網厚度、形成濾餅層厚度增大而增大,濾網孔徑越小,濾餅孔隙率越小,濾網兩側壓降越大。

    Abstract:

    Filtration is essential to the efficient operation of drip irrigation systems and screen filter is the most common types of filter used in drip irrigation systems. The screen of filter could be clogged by sand particles which cannot pass through the filter mesh pore in the process of filtering. The clogging experiment was carried out to analyze the process and reason of screen clogging, and obtain some parameters of calculating the pressure drop of screen filter after being clogged. According to experimental results, the clogging reason was analyzed by the medium clogging and filtration cake clogging, respectively. The sizes of sand particles in inner layer of filtration cake were large and the sizes in the outer layer were small and uniform. With the large size of mesh pore, the time of screen clogging was short and the screen was easy to be clogged. Under the same size of mesh pore, the time of screen clogging would be shortened with large sand concentration. Based on Darcy’s law and actual parameters of screen, the relationship between pressure drop of screen and the mesh pore, mesh thickness, mesh porosity, filtration cake thickness, filtration cake porosity was developed theoretically. According to the actual data of the filtration mesh and cake, the pressure drops between the internal and external surfaces of screen were calculated with the mesh pore sizes of 430μm, 280μm and 200μm, respectively. The results indicated that the pressure drops were increased with the increase of flow rate, mesh thickness and filtration cake thickness. The pressure drops also were increased with the decrease of mesh pore and cake porosity. The calculated results of pressure drop were compared with the measured values, which indicated that the predicted pressure drop for each filtration level showed a good correlation with the measured pressure drop of filter screen, and the results can reflect the clogging law of screen.

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宗全利,楊洪飛,劉貞姬,葛宇川.網式過濾器濾網堵塞成因分析與壓降計算[J].農業(yè)機械學報,2017,48(9):215-222. ZONG Quanli, YANG Hongfei, LIU Zhenji, GE Yuchuan. Clogging Reason Analysis and Pressure Drop Calculation of Screen Filter[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(9):215-222.

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  • 收稿日期:2017-01-02
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  • 在線發(fā)布日期: 2017-09-10
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