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基于EDEM-CFD耦合的內充氣吹式排種器優(yōu)化與試驗
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國家自然科學基金項目(51375483、51575515)、現(xiàn)代農業(yè)產(chǎn)業(yè)技術體系建設項目(21226003)和農業(yè)部土壤-機器-植物系統(tǒng)技術重點實驗室項目


Optimization and Experiment of Inside-filling Air-blowing Seed Metering Device Based on EDEM-CFD
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    摘要:

    針對內充氣吹式排種器對圓形種子適應性差、排種效果不佳的問題,對內充氣吹式排種器進行優(yōu)化設計,為增強種子充填容積和氣流壓附力在型孔底部開設不同結構的槽孔。基于離散單元法理論建立玉米籽粒粘結顆粒模型,運用EDEM-CFD耦合分析方法,以型孔內種子在排種盤轉動過程中所受的曳力值為指標,在入口風速為30m/s、前進速度為8km/h的工作條件下對3種不同型孔結構排種盤進行圓粒種子排種效果的耦合仿真,分析排種過程中圓粒種子所受曳力的變化情況及清種和壓種性能。仿真結果表明:同一排種盤中,因大圓粒種子迎風面積大于小圓粒種子,所受曳力均大于小圓粒,迎風面積大的顆粒更易被清出型孔;徑向內開方孔盤型孔內氣流對顆粒的曳力及壓附力均較大,且增大了型孔對種子在徑向方向的充填容積,該盤對圓粒種子及混合種子的工作效果均較好。為驗證仿真結果進行臺架試驗,當前進速度為8km/h時進行3種排種盤工作壓強的單因素試驗,結果表明,徑向內開方孔盤合格率隨工作壓強的增大而增大,當工作壓強大于5.5kPa時,合格率超過95%,明顯優(yōu)于其他2個排種盤;對徑向內開方孔盤進行前進速度為4~12km/h、工作壓強為4~8kPa的雙因素試驗,結果表明,合格率隨著前進速度和工作壓強的增大而增大,針對不同前進速度,當工作壓強高于6kPa時,合格率接近96%,漏播率低于1%。

    Abstract:

    According to the present situation of the sowing effect of original inside-filling air-blowing seed metering device for flat seeds is better than circles, the phenomenon of drag force greatly affects the cleaning and pressing effect was found through the force analysis of seed in cleaning and pressing process for optimization the sowing effect of circle and mixed seeds. For analyzing the changing of drag force of different seed metering discs in the process of working under the same operational parameter, the bonded particle model was used to model maize based on theory of discrete element method, the coupling analysis method of EDEM-CFD was applied to couple simulation circle seeds with three different hole structures of seed metering discs. The value of drag force of seed in the hole during rotation of seed metering disc was taken as indicator, the changing situation of drag force of seed was analyzed under the operational parameter of inlet air velocity was 30m/s and forward speed was 8km/h with different seed metering discs. Simulation results showed that the drag force of big circle seed was larger than that of small circle due to different particle windward areas in the same type seed metering disc under the same working conditions. In other words, large granular seeds were more likely to be cleaned out of holes. Based on cleaning and pressing performance analysis of different seed discs, the drag force and pressing force in the hole of seed disc with block slot were both larger. And due to the volume of seed filling in the holes was increased compared with other discs, the effect of seed disc with block slot sowing circle and mixed seeds were both better through simulation. The single factor test of working pressure was carried out when forward speed of the different seed discs was 8km/h, experimental results showed that the qualified rate of seed disc with block slot was increased gradually with the increase of working pressure, which was better than the other two. The full factorial experiments were conducted on the seed disc with block slot forward speed of 4~12km/h and working pressure of 4~8kPa, experimental results showed that the qualified rate was increased gradually with the increase of forward speed and working pressure, the qualified rate was close to 96% and leakage rate was less than 1% when working pressure was above 6kPa.

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韓丹丹,張東興,楊麗,崔濤,丁友強,卞曉慧.基于EDEM-CFD耦合的內充氣吹式排種器優(yōu)化與試驗[J].農業(yè)機械學報,2017,48(11):43-51. HAN Dandan, ZHANG Dongxing, YANG Li, CUI Tao, DING Youqiang, BIAN Xiaohui. Optimization and Experiment of Inside-filling Air-blowing Seed Metering Device Based on EDEM-CFD[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(11):43-51.

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  • 收稿日期:2017-03-20
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  • 在線發(fā)布日期: 2017-11-10
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