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油菜紙缽苗移栽機氣動取苗機構(gòu)設(shè)計與軌跡分析
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農(nóng)業(yè)科研杰出人才及創(chuàng)新團隊項目、國家油菜產(chǎn)業(yè)技術(shù)體系專項(CARS-12)和湖北省技術(shù)創(chuàng)新專項重大項目(2016ABA094)


Design and Trajectory Analysis of Pneumatic Picking-up Mechanism for Rape Paper Pot Seedling
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    摘要:

    針對傳統(tǒng)機械式取苗機構(gòu)結(jié)構(gòu)復(fù)雜、控制不穩(wěn)定等問題,設(shè)計了一種油菜紙缽苗移栽機嵌入式氣動取苗機構(gòu)。分析了嵌入式氣動取苗機構(gòu)的結(jié)構(gòu)組成、工作原理及運動學(xué)模型,設(shè)計了取苗機構(gòu)的驅(qū)動控制系統(tǒng),基于ADAMS軟件開展了機構(gòu)參數(shù)變化對取苗軌跡和取苗臂姿態(tài)影響的研究,確定了取苗機構(gòu)的優(yōu)化參數(shù)。優(yōu)化結(jié)果表明,當(dāng)搖桿長度為220mm,支撐臂長度為170mm,旋轉(zhuǎn)臂長度為160mm,氣缸Ⅰ原始長度為313mm時,取苗階段取苗軌跡高度可達130mm。當(dāng)取苗軌跡高度為80mm時,取苗軌跡直線度偏差小于2mm,取苗階段取苗針偏角變化小于4°;投苗階段取苗針偏角變化小于1°,滿足油菜紙缽苗移栽機取苗投苗要求。試驗結(jié)果表明,該取苗機構(gòu)高速攝像呈現(xiàn)的取苗軌跡與理論分析基本吻合,臺架試驗取苗成功率達93.0%,投苗成功率達89.5%,滿足機械自動化取苗的要求,驗證了取苗機構(gòu)設(shè)計的可行性。

    Abstract:

    An embedded pneumatic picking-up mechanism was designed to solve the problem of complex structure and control instability existing in the traditional mechanical picking-up mechanism. According to the design requirements of picking-up mechanism, the constitution of mechanism, working principle and kinematics model of embedded pneumatic picking-up mechanism were clarified, and the control system based on singlechip was developed. The influence of mechanism parameter variation on the phase-trajectory of picking-up seedlings and the posture of picking-up arms were studied based on ADAMS software. The simulation results showed that the straightness deviation of picking-up trajectory was related to the length of lAD, lDE and l1, the height of picking-up trajectory was related to the length of lAD and lAC. The optimization combination of structural parameters achieved was as follows: lAD of 220mm, lAC of 170mm, lDE of 160mm and l1 of 313mm, while the height of picking-up trajectory was 130mm. When the height of picking-up trajectory was 80mm, the straightness deviation of picking-up trajectory was less than 2mm, the angle of declination was less than 4° at taking seedling stage,and the angle of declination was less than 1° at throwing seedling stage. The consistency verification experiment was carried out using high speed photography system. According to the seedling picking-up experiment, the success rate of seedling pick-up reached 93.0% and the success rate of dropping seedling attained to 89.5%, which satisfied the requirements of actual testing. The research for the automatic picking-up mechanism provided an important theoretical basis and reference for the design, analysis and further study on automatic picking-up and transplanting mechanism.

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廖慶喜,張照,胡喬磊,許博.油菜紙缽苗移栽機氣動取苗機構(gòu)設(shè)計與軌跡分析[J].農(nóng)業(yè)機械學(xué)報,2017,48(11):70-78. LIAO Qingxi, ZHANG Zhao, HU Qiaolei, XU Bo. Design and Trajectory Analysis of Pneumatic Picking-up Mechanism for Rape Paper Pot Seedling[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(11):70-78.

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  • 收稿日期:2017-02-22
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  • 在線發(fā)布日期: 2017-11-10
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