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立輥式玉米收獲機(jī)割臺間隙夾持輸送裝置設(shè)計(jì)與試驗(yàn)
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山東省農(nóng)機(jī)裝備研發(fā)創(chuàng)新計(jì)劃項(xiàng)目(2016YF030)


Design and Experiment on Gripping Delivery Mechanism for Vertical-rollers Type of Corn Harvester
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    摘要:

    針對立輥式玉米收獲機(jī)割臺夾持輸送裝置存在夾持均勻性和穩(wěn)定性差,故障率高等問題,設(shè)計(jì)了一種結(jié)構(gòu)簡單、輸送效果好、可靠性高的間隙定位夾持輸送裝置。提出了玉米植株間隙定位夾持輸送方式,分析了間隙夾持定位輸送裝置主要結(jié)構(gòu)與運(yùn)動參數(shù)的設(shè)計(jì)方法;通過正交試驗(yàn)確定了影響夾持輸送質(zhì)量的3個(gè)主次因素依次為輸送軌道間隙、夾持輸送鏈速度和夾持輸送鏈長度;確定A2B3C3為較優(yōu)組合,即夾持輸送鏈長度為130cm、輸送軌道間隙為3.1cm、夾持輸送鏈速度為4.5m/s;在該條件下喂入姿態(tài)成功率為92.5%、斷莖率為0.25%,輸送過程穩(wěn)定可靠,不存在堵塞問題,滿足立輥式玉米收獲機(jī)的作業(yè)要求。

    Abstract:

    In view of the gripping and conveying device which belongs to the existing vertical corn harvest header with low gripping uniformity, stability and high failure rate, a clearance located gripping and conveying device with simple structure, favorable conveying effect and high reliability was developed. The device solved the stem gesture adjusting, breaking stem and blocking problems in the working process of vertical corn reaper;ensured that the stem would be located, stably conveyed and directionally fed;and improved the reliability of vertical roller corn harvest header. A corn clearance located and conveyed method was proposed and the designation method of the main structure and motion parameter of clearance located gripping and conveying device was analyzed, its main structure and working parameters that influenced the reliability of ordered located conveying were explored and then the relevant design theory was established. A theory reference was provided for design of vertical roller gripping and conveying device. The main parameter influenced the gripping and conveying quality was determined by orthogonal test method which included the clearance of the gripping and conveying track, the velocity of the clearance gripping and conveying chain and the length of the clearance gripping and conveying chain, and the optimal result showed that the best combination was A2B3C3 group that the length of the clearance gripping and conveying chain was 130cm, the clearance of track was 3.1cm, the velocity of the clearance gripping and conveying chain was 4.5m/s. And the corresponding performance indexes were as follows: the success ratio of stem gesture feeding was 92.5%, the ration of break stem was 0.25%, the conveying process was stable and without blocking, which could completely satisfy the requirement of the vertical roller corn reaper. This research can supply the study basis to structure improvement and performance optimizaiton of delivery mechanism for vertical-rollers type of corn harvester.

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耿端陽,李玉環(huán),何珂,金誠謙,倪國慶,張明源.立輥式玉米收獲機(jī)割臺間隙夾持輸送裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2017,48(11):130-136. GENG Duanyang, LI Yuhuan, HE Ke, JIN Chengqian, NI Guoqing, ZHANG Mingyuan. Design and Experiment on Gripping Delivery Mechanism for Vertical-rollers Type of Corn Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(11):130-136.

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  • 收稿日期:2016-12-20
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  • 在線發(fā)布日期: 2017-11-10
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