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錘片式粉碎機(jī)粉碎玉米秸稈機(jī)理分析與參數(shù)優(yōu)化
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2016YFD0701300)和國家自然科學(xué)基金項(xiàng)目(51405076)


Mechanism Analysis and Parameter Optimization of Hammer Mill for Corn Stalk
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    摘要:

    對錘片式粉碎機(jī)粉碎玉米秸稈過程進(jìn)行分析,并對其粉碎性能進(jìn)行試驗(yàn)研究。借助高速攝像技術(shù),得出玉米秸稈主要粉碎形式為:打擊粉碎、撞擊粉碎、搓擦粉碎,且在粉碎過程中打擊粉碎與搓擦粉碎影響較大,并得出錘片末端線速度(主軸轉(zhuǎn)速)、玉米秸稈含水率對錘片式粉碎機(jī)粉碎性能影響較大。在此基礎(chǔ)上,以影響錘片式粉碎機(jī)粉碎性能的主要因素——主軸轉(zhuǎn)速、含水率、篩孔直徑為試驗(yàn)因素,以度電產(chǎn)量作為評價(jià)指標(biāo)進(jìn)行試驗(yàn)研究。試驗(yàn)結(jié)果表明,各因素對度電產(chǎn)量影響由大到小順序?yàn)楹Y孔直徑、含水率、主軸轉(zhuǎn)速。選取篩孔直徑6mm、含水率10%~50%、主軸轉(zhuǎn)速2000~3500r/min,以度電產(chǎn)量最大為目標(biāo)的參數(shù)優(yōu)化試驗(yàn)表明:當(dāng)含水率10%~32%時(shí),主軸轉(zhuǎn)速宜2000r/min;當(dāng)含水率33%~50%時(shí),主軸轉(zhuǎn)速宜2020~2452r/min,且隨著含水率的增大而增大。

    Abstract:

    As the important resource of biomas energy convension and feed utilization, corn stalk needs to be smashed to improve the effective utilization rate. In order to study the performance of hammer mill for corn stalk, the process and performance of smashing corn stalk was studied by hammer mill. Based on the analysis of smashing process by high-speed photography, main smashing types of corn stalk were decided as following: impact smashing, hit smashing and rub smashing, and the impact smashing and rub smashing had greater influences, it could be obtained that the linear velocity of the hammer (the rotation speed) and moisture content of corn stalk had greater influences on the smashing performance of the hammer mill. Then, the main factors that affected the smashing performance of hammer mill (the rotation speed, moisture content of corn stalk and screen size) were chosen as the experimental factors, the output per kW·h was decided as the evaluation index, and experiments were conducted. The experimental results showed that the sequence of various factors’ influence on the output per kW·h was screen size, moisture content of corn stalk and the rotation speed. Parameters were optimized based on regression models. With the maximum output per kW·h as the optimization object, the ranges of the factors were chosen as follows: the moisture content of 10%~50%, the rotation speed of 2000~3500r/min and the screen size was 6mm. Parameter optimization results showed that when the moisture content of corn stalk was 10%~32%, the rotation speed was 2000r/min, when the moisture content of corn stalk was 33%~50%, the rotation speed was 2020~2452r/min, and the rotation speed was increased with the increase of moisture content of corn stalk. The research can provide theoretical and technical basis for design of hammer mill for corn stalk.

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王德福,王沫,李利橋.錘片式粉碎機(jī)粉碎玉米秸稈機(jī)理分析與參數(shù)優(yōu)化[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2017,48(11):165-171. WANG Defu, WANG Mo, LI Liqiao. Mechanism Analysis and Parameter Optimization of Hammer Mill for Corn Stalk[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(11):165-171.

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  • 收稿日期:2017-01-17
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  • 在線發(fā)布日期: 2017-11-10
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