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錐盤排種器離心推送結(jié)構(gòu)設(shè)計與充種機(jī)理分析
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國家重點研發(fā)計劃項目(2016YFD0701905)和黑龍江省應(yīng)用技術(shù)研究與開發(fā)計劃重大項目(GA16B301)


Design on Push Structure of Centrifugal Cone Seed-metering Device and Its Filling Mechanism Analysis
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    摘要:

    針對機(jī)械式排種器高速作業(yè)時存在的排種穩(wěn)定性問題,提出了一種離心錐盤推送式充種方式,分析了影響籽粒在種腔內(nèi)部充填性能的應(yīng)力種類與力學(xué)規(guī)律,建立復(fù)合充填應(yīng)力數(shù)學(xué)模型,通過理論分析找出提高充填力的有效方式,并借助Matlab與ORIRIN逐步修整數(shù)學(xué)模型,從而確定關(guān)鍵結(jié)構(gòu)最優(yōu)參數(shù)值。采用離散元仿真軟件EDEM虛擬仿真并通過單體臺架試驗,對有離心推送結(jié)構(gòu)和普通空腔結(jié)構(gòu)的離心錐盤排種器進(jìn)行對比試驗,驗證了附加離心推送結(jié)構(gòu)的優(yōu)越性。試驗結(jié)果表明,在7~13km/h高速作業(yè)區(qū),其平均漏播指數(shù)降低了2.52%,同時,利用后處理功能所測得的標(biāo)記顆粒充填力數(shù)值變化規(guī)律與預(yù)測值變化趨勢基本一致,驗證了理論模型的可行性,最大限度發(fā)揮了種層離心力對預(yù)充填籽粒的作用,且進(jìn)一步擴(kuò)大了有效充種區(qū)域。

    Abstract:

    Aiming at the bottleneck problem that hinders the high-speed work development of mechanical seed-metering device, a kind of centrifugal cone direction push way for grain filling was proposed, the influence of the grain in the internal cavity filling properties of stress types and mechanical laws was analyzed, the composite filling stress mathematical model was established, the effective way to improve the filling force was found out through theoretical analysis, and the mathematical model was gradually dressed with the help of Matlab and ORIRIN drawing software to determine the optimal key structure parameters. Through the single bench test using discrete element simulation software EDEM virtual simulation of centrifugal push structure, and the cavity structure of centrifugal cone disc metering device were tested, the superiority of additional centrifugal push structure was demonstrated, test results showed that in the 7~13km/h high speed operation, the average leakage sowing index of Indus cavity structure cone disc metering device was reduced by 2.52%, at the same time, the postprocessing function measured marker granule filling variation and numerical prediction value basically had the same trend, which verified the feasibility of the theoretical model, maximized the play of a layer of centrifugal force on the pre filling grain, and to further expand the effective filling area, the study provided theoretical basis and reference for the centrifugal cone type highspeed exhaust device design and development.

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李沐桐,李天宇,官曉東,趙廣闊,周福君.錐盤排種器離心推送結(jié)構(gòu)設(shè)計與充種機(jī)理分析[J].農(nóng)業(yè)機(jī)械學(xué)報,2018,49(3):77-85. LI Mutong, LI Tianyu, GUAN Xiaodong, ZHAO Guangkuo, ZHOU Fujun. Design on Push Structure of Centrifugal Cone Seed-metering Device and Its Filling Mechanism Analysis[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(3):77-85.

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  • 收稿日期:2017-10-25
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  • 在線發(fā)布日期: 2018-03-10
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