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滾筒板齒式三七種苗分離裝置結(jié)構(gòu)設(shè)計(jì)與試驗(yàn)
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國家自然科學(xué)基金項(xiàng)目(51305187)、云南省重大科技專項(xiàng)(2016ZF001)、云南省教育廳面上項(xiàng)目(2016ZZX048)和云南省高校工程研究中心建設(shè)計(jì)劃項(xiàng)目


Design and Experiment on Seedling Separation Device of Panax notoginseng Seedlings Based on Roller Zigzag Mechanism
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    摘要:

    為實(shí)現(xiàn)三七種苗自動(dòng)移栽前有效分離,設(shè)計(jì)了一種滾筒板齒式三七種苗分離裝置,對(duì)關(guān)鍵結(jié)構(gòu)參數(shù)進(jìn)行了理論計(jì)算和分析,選取螺旋線數(shù)量、轉(zhuǎn)子板齒長度、滾筒板齒長度和導(dǎo)向槽數(shù)量作為仿真試驗(yàn)因素,選取種苗分離變異系數(shù)和分離率為試驗(yàn)指標(biāo),利用EDEM離散元仿真軟件分別進(jìn)行單因素及正交仿真試驗(yàn),確定最優(yōu)結(jié)構(gòu)參數(shù)組合為:螺旋線數(shù)量為4、轉(zhuǎn)子板齒長度為70mm、滾筒板齒長度為65mm、導(dǎo)向槽數(shù)量為3,此時(shí)分離結(jié)構(gòu)分苗性能最好,分離變異系數(shù)為17.37%,分離率為84.69%,破損率為7.5%;實(shí)際試驗(yàn)結(jié)果與仿真結(jié)果一致,符合三七種苗移栽農(nóng)藝要求;該裝置實(shí)現(xiàn)了三七種苗的有序、離散分離。

    Abstract:

    The transplantation of Panax notoginseng seedlings are always relying on artificial, resulting in low operation efficiency and poor planting quality. Panax notoginseng seedlings may be easily intertwined with another, the existing separation device cannot effectively separate Panax notoginseng seedlings, the seedling separation device is a key component to achieve planting mechanization of Panax notoginseng. In order to obtain discrete and orderly seeding of Panax notoginseng seedlings, a kind of seedling separation device of Panax notoginseng seedlings transplanter based on roller serrated mechanism was designed. Based on theoretical calculation, the main components were designed, including spike, roter, roller, seedling feeding device and so on. The number of helix,length of rotor nail, length of the nail and the number of guide grooves were taken as the virtual testing factors, and virtual prototype model was created according to different levels parameter of structural by Solidworks, and then the models were imported into the discrete element simulation analysis software EDEM, the seedling variation coefficient and discrete index were used as index to launch single factor and orthogonal simulation experiments. The results showed that the optimum structure parameters were as follows: the number of spiral was 4, the rotor nail tooth length was 70mm, the roller nail tooth length was 65mm and the guide groove number was 3, at this time, the separating coefficient of variation of separation device was minimal and discrete exponent was the highest. Through the practical experiments, the simulation results were verified, and the results were consistent with the simulation results: the minimum coefficient of variation was 17.37%, the highest separation rate was 84.69%, and the broken rate was 7.5%. The research achieved the orderly and discrete separation of Panax notoginseng seedlings, which provided a reference for the further study of Panax notoginseng and other rhizome crops separation device.

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賴慶輝,袁海闊,胡子武,蘇微.滾筒板齒式三七種苗分離裝置結(jié)構(gòu)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2018,49(4):121-129. LAI Qinghui, YUAN Haikuo, HU Ziwu, SU Wei. Design and Experiment on Seedling Separation Device of Panax notoginseng Seedlings Based on Roller Zigzag Mechanism[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(4):121-129.

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  • 收稿日期:2017-09-05
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  • 在線發(fā)布日期: 2018-04-10
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