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內(nèi)置電磁閥式阻尼連續(xù)可調(diào)減振器設(shè)計(jì)與試驗(yàn)
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2016YFD0700400)


Design and Experiment of Damped Continuously Adjustable Shock Absorber with Built-in Solenoid Valve
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    摘要:

    基于先導(dǎo)溢流閥原理設(shè)計(jì)了一種內(nèi)置電磁閥式阻尼連續(xù)可調(diào)減振器,對(duì)可調(diào)阻尼力進(jìn)行了理論分析,在Simulink中建立其力學(xué)仿真模型;結(jié)合減振器試驗(yàn)標(biāo)準(zhǔn)設(shè)計(jì)可調(diào)減振器的試驗(yàn)方案,利用INSTRON-8800型單通道伺服激振臺(tái)架對(duì)可調(diào)減振器樣件進(jìn)行試驗(yàn)。試驗(yàn)結(jié)果表明,減振器的復(fù)原阻尼力調(diào)節(jié)范圍為0~3.72kN,壓縮阻尼力調(diào)節(jié)范圍為0~1.01kN;并且與仿真結(jié)果之間的誤差未超過20%,證實(shí)了減振器模型的正確性和減振器結(jié)構(gòu)的可行性。通過試驗(yàn)獲得的阻尼力與電流關(guān)系可為半主動(dòng)懸架控制器的匹配開發(fā)提供數(shù)據(jù)支撐,為減振器設(shè)計(jì)提供參考。

    Abstract:

    Due to the requirements of suspension layout space and vehicle performance, a damped continuously adjustable shock absorber with builtin solenoid valve was designed based on principle of pilot valve. The structure of the adjustable shock absorber and the formation principle of adjustable damping force were introducted. And then the working strokes of the adjustable shock absorber was modeled mathematically based on the theory of fluid mechanics and the abstract model of shock absorber working stroke. The simulation model was also established by Matlab/Simulink and different characteristics of the adjustable shock absorber at different currents were obtained. Combining with the national standard of the passive shock absorber, the experiment proposal of the novel damped continuously adjustable shock absorber was designed. At the same time, the adjustable shock absorber test was carried out on the INSTRON-8800 CNC hydraulic servo single-channel excitation platform. From the test results, it can be seen that the adjustment range of rebound damping force was 0~3.72kN, the adjustment range of compression damping force was 0~1.01kN. The error of the test and simulation results did not exceed 10% as the current was in the range of 0.2~1.4A and it did not exceed 20% as the current was more than 1.4A, which confirmed the accuracy of the damper model and feasibility of the damped continuously adjustable shock absorber. The relationships between the damping force and the currents were acquired which can provide data support for the matching development of its semi-active suspension controller and provide the reference for the design of the damped continuously adjustable shock. The relationships between the damping force and the currents were acquired, which can provide data support for the matching development of its semiactive suspension controller and provide the reference for the design of the damped continuously adjustable shock.

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夏長(zhǎng)高,梁艾金,楊宏圖,朱曉斌,韓江義.內(nèi)置電磁閥式阻尼連續(xù)可調(diào)減振器設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2018,49(5):397-403. XIA Changgao, LIANG Aijin, YANG Hongtu, ZHU Xiaobin, HAN Jiangyi. Design and Experiment of Damped Continuously Adjustable Shock Absorber with Built-in Solenoid Valve[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(5):397-403.

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  • 收稿日期:2017-12-04
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  • 在線發(fā)布日期: 2018-05-10
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