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前橋擺轉式四驅底盤背壓控制系統(tǒng)研究
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國家高技術研究發(fā)展計劃(863計劃)項目 (2013AA102406-03)


Electrical Back Pressure Control System for 4WD Front-axle Articulated Vehicle
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    摘要:

    前橋擺轉式四驅底盤采用發(fā)動機-CVT-定量泵為動力源,輪邊液壓馬達為驅動裝置的開式液壓閥控系統(tǒng)驅動,需要解決底盤在負負載工況下馬達超速的問題。為此,提出一種通過對行走馬達進油壓力實時監(jiān)測實現(xiàn)液壓系統(tǒng)回油背壓控制策略,并根據(jù)該控制策略為該底盤設計了一回油背壓控制系統(tǒng)。通過AMEsim構建了整機的液壓力學模型,分析了行走馬達在不同工況下的液壓特性,制定了回油背壓控制策略。對背壓控制系統(tǒng)進行了軟硬件的設計,并進行樣機試驗,驗證了該系統(tǒng)控制策略的正確性。實現(xiàn)了樣機在正負載行駛時能得到最低的回油背壓,保證能量利用最大化;樣機在負負載行駛時,選擇合適的回油背壓,確保液壓馬達在安全范圍內運轉。

    Abstract:

    Driven by a hydraulic open loop system, which consisted of engine-CVT-fixed displacement pump and fixed displacement wheel-motors, a 4WD frontaxle articulated vehicle is needed to solve the problem when it is walking in negative loads situation. Currently, most of the hydraulic traveling machinery with open-loop system uses the counterbalance valve to control the negative loads. However, traditional counterbalance valves still have the problems of high cost, difficult maintenance and high power consumption. To solve these problems, a vehicle simulation model was built and tested. The control system included an electro-proportional relief valve, a pressure sensor and electronic control system with programmable processor. The electroproportional relief valve was mounted on the outlet port of the hydraulic system. The pressure sensor was installed on the inlet port of the traveling motors. By reading the signal of the pressure sensor, and adjusting the cracking pressure of the electro-proportional relief valve to realize the hydraulic motors meter-out flow control. The results showed that this system can correctly judge the driver’s intension, improve energy efficiency by reducing the cracking pressure when the vehicle working in positive load. When the vehicle working in negative load, the system would choose the suitable cracking pressure to meet the driver’s expectations and keep the hydraulic motors from overrunning.

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劉皞春,李志偉,吳鋼,周士琳,趙闖.前橋擺轉式四驅底盤背壓控制系統(tǒng)研究[J].農業(yè)機械學報,2018,49(5):404-411. LIU Haochun, LI Zhiwei, WU Gang, ZHOU Shilin, ZHAO Chuang. Electrical Back Pressure Control System for 4WD Front-axle Articulated Vehicle[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(5):404-411.

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  • 收稿日期:2017-11-21
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  • 在線發(fā)布日期: 2018-05-10
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