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割前摘脫收獲機(jī)立式離心分離復(fù)脫清選裝置優(yōu)化
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2017YFD0700105-2)、黑龍江省自然科學(xué)基金面上項(xiàng)目(E2015021)、黑龍江省普通本科高等學(xué)校青年創(chuàng)新人才培養(yǎng)計(jì)劃項(xiàng)目(UNPYSCT-2016152)和黑龍江省教育廳科學(xué)技術(shù)研究面上項(xiàng)目(12531026)


Optimization of Centrifugal Separating-Rethreshing-Cleaning Apparatus for Stripper Combine Harvester
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    摘要:

    針對(duì)水稻割前摘脫脫出物草谷比低和處理量大的特點(diǎn),為提高谷物脫出物的處理能力,設(shè)計(jì)了一種可循環(huán)喂入的立式離心分離復(fù)脫清選裝置并對(duì)其進(jìn)行了響應(yīng)面優(yōu)化試驗(yàn)。以喂入速度和螺旋輸送器轉(zhuǎn)速為影響因素,以分離率、復(fù)脫率和破碎率為試驗(yàn)指標(biāo),通過(guò)二次正交旋轉(zhuǎn)中心組合試驗(yàn)得到了其性能指標(biāo)和工作參數(shù)的響應(yīng)曲面模型。利用Design-Expert軟件分析各參數(shù)對(duì)性能指標(biāo)的交互作用可知,輸送器轉(zhuǎn)速對(duì)分離率、復(fù)脫率和破碎率的影響較大,而喂入速度則較小。通過(guò)多目標(biāo)優(yōu)化,得到最佳工作參數(shù):輸送器轉(zhuǎn)速541.4r/min、喂入量1.226kg/s;在該參數(shù)組合下的期望結(jié)果:分離率為90.4%、復(fù)脫率為66.1%、破碎率為0.77%;在該參數(shù)組合下的驗(yàn)證性試驗(yàn)結(jié)果:分離率為89.4%、復(fù)脫率為65.2%、破碎率為0.83%。結(jié)果表明立式離心分離復(fù)脫清選裝置處理效率高,谷物損傷小,能夠適應(yīng)對(duì)割前摘脫脫出物的處理要求。

    Abstract:

    In order to improve the efficiency of separating, rethreshing and cleaning process of rice stripper threshed materials, the laboratory experiments were carried out on the separating components of a novel version of vertically centrifugal separating-rethreshing-cleaning apparatus that can recycle the threshed materials invariably. With feeding speed and auger rotating speed as influencing factors, separating rate, rethreshing rate and braking rate as experimental indexes, response surface models of performance indexes and working parameters were obtained through quadratic orthogonal rotation center combination experiments. By using the Design-Expert software, the interactions between each parameter and the performance indexes were analyzed. It can be seen that the auger rotating speed had a greater influence on the separating rate, the rethreshing rate and the breaking rate than the feeding speed. Multi-objective optimization results showed that the optimum working parameters were as follows: the feeding speed was 1.226kg/s and the auger rotating speed was 541.4r/min. The expected results of separating rate, rethreshing rate and breaking rate were 90.4%, 66.1% and 0.77%, respectively, and the verification experimental results were 89.4%, 65.2% and 0.83%, respectively. The results showed that the centrifugal separating-rethreshing-cleaning apparatus had the advantages of high processing efficiency, small breaking rate and the ability to meet the handling requirements of threshed materials of stripper combine harvester for paddy rice.

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孫偉,那明君,馮江,蔣亦元.割前摘脫收獲機(jī)立式離心分離復(fù)脫清選裝置優(yōu)化[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2018,49(7):73-81. SUN Wei, NA Mingjun, FENG Jiang, JIANG Yiyuan. Optimization of Centrifugal Separating-Rethreshing-Cleaning Apparatus for Stripper Combine Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(7):73-81.

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  • 收稿日期:2018-04-04
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  • 在線發(fā)布日期: 2018-07-10
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