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玉米收獲機聚氨酯橡膠篩篩分性能仿真與試驗
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國家自然科學基金項目(51475090)、黑龍江省高校新世紀優(yōu)秀人才支持計劃項目(1254-NCET - 003)、黑龍江省科學基金項目(E2017004)和東北農業(yè)大學學術骨干項目


Cleaning of Maize Mixture Based on Polyurethane Rubber Sieve
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    摘要:

    為降低玉米貫流式風篩加工成本、加工難度以及提高篩面物料的分散程度,采用新型聚氨酯橡膠篩代替金屬篩,試驗測得篩面上各顆粒相與聚氨酯橡膠間的靜摩擦因數(shù)、碰撞恢復系數(shù)等物理參數(shù),并推導出聚氨酯橡膠的剪切模量。利用EDEM建立篩板上的各顆粒相模型,通過CFD-DEM耦合方式對聚氨酯橡膠篩上不同區(qū)域的顆粒相數(shù)量進行數(shù)值模擬分析。聚氨酯橡膠篩的仿真結果表明,相同時間聚氨酯橡膠篩上顆粒相的分散度大于金屬篩上顆粒相的分散度,證明聚氨酯橡膠篩更有利于物料的分散,進而提高篩面的使用效率。當喂入量為5kg/s,玉米清選裝置入口風速為12m/s時,清選裝置清選損失率為1.93%,達到玉米收獲機國家標準和行業(yè)標準要求,聚氨酯橡膠篩使籽粒清潔率達到95.3%,相對于金屬篩提高了16.33個百分點。

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    In order to reduce the cost and difficulty of manufacturing, and increase the degree of dispersion of sieve particles on the maize air-and-screen metal sieve, a new polyurethane rubber sieve was used to replace the metal sieve, the density of polyurethane rubber and the physical parameter between particles on the sieve and the polyurethane rubber were obtained through experiment, including coefficient of static friction and coefficient of restitution, the shear modulus of the polyurethane rubber was deduced. EDEM was used to establish models of particles on the sieve. The number of particles on different regions of the polyurethane rubber sieve was analyzed through computational fluid dynamics and discrete element method. The simulation results showed that the dispersion of the particles on the polyurethane rubber sieve was greater than that of the metal sieve at the same range of time, which proved that polyurethane rubber sieve was more conducive to particles dispersion which improved the efficiency of sieve. The tests were performed based on the experimental system to verify whether the urethane rubber sieve was met the operational requirements. The loss rate of maize of cleaning device was 1.93%, when the normal feed quantity of maize mixture was 5kg/s, the inlet wind speed of cleaning device was 12m/s, which met the national standard and the technical specification for quality evaluation of maize harvester. Cleaning rate of maize of polyurethane rubber sieve, which was increased by 16.33 percentage points through the comparison with metal sieve, was up to 95.3%.

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王立軍,彭博,宋慧強.玉米收獲機聚氨酯橡膠篩篩分性能仿真與試驗[J].農業(yè)機械學報,2018,49(7):90-96. WANG Lijun, PENG Bo, SONG Huiqiang. Cleaning of Maize Mixture Based on Polyurethane Rubber Sieve[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(7):90-96.

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  • 收稿日期:2017-09-11
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  • 在線發(fā)布日期: 2018-07-10
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