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雙泵合流系統(tǒng)電-液聯(lián)控合流閥設(shè)計與試驗(yàn)
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國家重點(diǎn)研發(fā)計劃項目(2016YFD0701001)和中央高校基本科研業(yè)務(wù)費(fèi)專項資金重點(diǎn)項目(XDJK2016B007)


Design and Test of Electrichydraulic Confluence Valve in Double Pump Confluence System
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    摘要:

    設(shè)計了一種電-液聯(lián)控合流閥,電磁閥和換向閥內(nèi)反饋壓力聯(lián)合控制合流閥的開啟和關(guān)閉,能夠?qū)崿F(xiàn)油液的雙向流動,使流量調(diào)速區(qū)間更大,執(zhí)行機(jī)構(gòu)動作更為迅速。基于傳統(tǒng)方法確定閥結(jié)構(gòu)參數(shù),設(shè)計U型過渡節(jié)流槽,在Matlab中建立通流面積模型并進(jìn)行計算。建立電-液聯(lián)控合流閥AMESim模型并進(jìn)行性能仿真,仿真結(jié)果表明,該閥控制流量范圍為0~583×10-3m3/s,流量變化平穩(wěn);在8~11.5mm閥芯位移區(qū)間內(nèi),合流閥壓力損失隨閥口開度增加而降低,當(dāng)閥芯位移為11.5mm時,合流閥壓力損失為0.18MPa。起重機(jī)卷揚(yáng)系統(tǒng)試驗(yàn)結(jié)果表明,該閥最大流量達(dá)6×10-3m3/s,最大流量下壓力損失為0.27MPa;單泵供油模式下卷揚(yáng)起升工況,卷筒最低穩(wěn)定微動速度為1.9r/min,啟動沖擊為2.1MPa,停止沖擊為2.2MPa,啟動響應(yīng)延時0.7s,停止響應(yīng)延時0.8s;卷揚(yáng)下落工況,卷筒最低穩(wěn)定微動速度為2.17r/min,啟動沖擊為5.2MPa,停止沖擊為1.9MPa,啟動響應(yīng)延時1.1s,停止響應(yīng)延時0.75s。安裝有該閥的雙泵合流系統(tǒng)供油時,卷揚(yáng)起升工況,卷筒最低穩(wěn)定微動速度為2.17r/min,啟動沖擊為2.5MPa,停止沖擊為0MPa,啟動響應(yīng)延時0.65s,停止響應(yīng)延時0.28s;卷揚(yáng)下落工況,卷筒最低穩(wěn)定微動速度為1.57r/min,啟動沖擊為2.7MPa,停止沖擊為1.6MPa,啟動響應(yīng)延時0.57s,停止響應(yīng)延時0.31s。

    Abstract:

    In order to improve the efficiency and movement stability of the high power hydraulic system and reduce the hydraulic impact and energy loss, an electric hydraulic joint valve was designed. The opening and closing of the confluence valve was controlled by the joint control of feedback pressure in the solenoid valve and the reversing valve. The fluid in the valve flowed bidirectional, so the flow speed range was large and the actuator was fast. The valve structure parameters obtained by traditional calculation, throttling groove was designed as U groove, and groove flow area was calculated in Matlab. The AMESim model of the electrohydraulic confluence valve was established and simulated, and the simulation results showed that the flow range of this valve was 0~5.83×10-3m3/s, and the flow rate was stable; in 8~11.5mm spool displacement range, the pressure loss of the confluence valve was decreased with the opening of the valve. When the spool displacement was 11.5mm, the pressure loss of the confluence valve was only 0.18MPa, and the energy loss was small. The test results of the hoisting system of crane showed that the maximum flow rate of the valve was 6×10-3m3/s, and the pressure loss at the maximum flow rate was 0.27MPa. In single pump mode when the hoist was lifted, the minimum stable fretting speed of the reel was 1.9r/min, the starting impact was 2.1MPa, the stop impact was 2.2MPa, the starting delay was 0.7s, and the stop delay was 0.8s; when the hoist was fallen, the minimum stable fretting speed of the reel was 2.17r/min, the starting impact was 5.2MPa, the stop impact was 1.9MPa, the starting delay was 1.1s, and the stop delay was 0.75s. In double pump mode when the hoist was lifted, the minimum stable fretting speed of the reel was 2.17r/min, the starting impact was 2.5MPa, the stop impact was zero, the starting delay was 0.65s, and the stop delay was 0.28s; when the hoist was fallen, the minimum stable fretting speed of the reel was 1.57r/min, the starting impact 〖JP2〗was 2.7MPa, the stop impact was 1.6MPa, the starting delay was 0.57s, and the stop delay was 0.31s.

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李明生,葉 進(jìn),謝 斌,楊 仕,曾百功,柳 劍.雙泵合流系統(tǒng)電-液聯(lián)控合流閥設(shè)計與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報,2018,49(9):353-360. LI Mingsheng, YE Jin, XIE Bin, YANG Shi, ZENG Baigong, LIU Jian. Design and Test of Electrichydraulic Confluence Valve in Double Pump Confluence System[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(9):353-360.

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  • 收稿日期:2018-03-26
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  • 在線發(fā)布日期: 2018-09-10
  • 出版日期: 2018-09-10