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能動型電磁液冷緩速器設計與試驗
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國家自然科學基金項目(51777003、51741701)和北京市自然科學基金項目(3182007)


Design of Active Electromagnetic Liquid-cooled Retarder for Heavy Vehicles
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    摘要:

    針對電渦流緩速器耗電量大和制動力矩熱衰退嚴重的問題,基于渦流制動與電機再生制動原理,提出一種將液冷式電渦流緩速器與單相外轉(zhuǎn)子磁阻電機結構相結合的新型能動型緩速器。建立了能動型緩速器的電磁場數(shù)學模型,數(shù)值模擬預測了其制動性能,優(yōu)化了電機的開通、關斷角,計算了下坡持續(xù)制動時電機能量回收時的功率,最后對該緩速器的空損力矩、制動力矩熱衰退、發(fā)電性能和電動性能進行了臺架試驗,試驗結果表明,在1000r/min時渦流制動力矩達到1260N·m,持續(xù)制動12min,制動力矩僅下降15%,可滿足重型貨車的輔助制動需求;電機再生制動力矩隨著轉(zhuǎn)速的增大呈先增大后減小的趨勢,在1000r/min時制動力矩達到最大;當車輛以35km/h的速度下坡制動時,能量回收功率可達到94kW。

    Abstract:

    To solve high power consumption and problem of braking torque heat-fade of the conventional eddy current brake, a new active electromagnetic liquid-cooled retarder was proposed based on the principle of eddy current brake and motor energy regeneration brake. The new type of retarder included a liquid cooled eddy current retarder and a single-phase switched reluctance motor with an outer rotor. The mathematical model of electromagnetic field for the retarder was established. The braking performance of the retarder was predicted by numerical simulation, the opening and closing angle of the switched reluctance motor were optimized, and the energy recovery power of the the switched reluctance motor in the downhill continuous braking, the energy recovered in the emergency braking and start torque at low speed were calculated. At last, tests for the air loss moment, heat-fade of braking toque, power generation performance and power-driven performance were carried out. The test results showed that the eddy current braking torque reached 1260N·m at 1000r/min. The braking torque was declined by 15% in the continuous braking stage. The braking torque of the motor was increased at first and then decreased with the increase of speed. When the speed was 1000r/min, the braking torque of the motor reached the maximum;when the vehicle was slowed down at speed of 35km/h, the recovery power was up to 94kW.

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郭文光,李德勝,葉樂志,張凱,門爽.能動型電磁液冷緩速器設計與試驗[J].農(nóng)業(yè)機械學報,2018,49(10):396-402. GUO Wenguang, LI Desheng, YE Lezhi, ZHANG Kai, MEN Shuan. Design of Active Electromagnetic Liquid-cooled Retarder for Heavy Vehicles[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(10):396-402.

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  • 收稿日期:2018-04-11
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  • 在線發(fā)布日期: 2018-10-10
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