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基于DEM-CFD耦合的玉米氣吸式排種器仿真與試驗(yàn)
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2017YFD0700703)、國(guó)家自然科學(xué)基金項(xiàng)目(51575515)和國(guó)家玉米產(chǎn)業(yè)技術(shù)體系建設(shè)項(xiàng)目(CARS-02)


Simulation and Experiment of Corn Air Suction Seed Metering Device Based on DEM-CFD Coupling Method
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    摘要:

    針對(duì)DEM-CFD計(jì)算量大的問(wèn)題,首先利用Fluent仿真,通過(guò)設(shè)計(jì)進(jìn)氣口位置的三因素三水平正交試驗(yàn),以充種區(qū)型孔壓強(qiáng)、自清種區(qū)型孔壓強(qiáng)、清種區(qū)型孔壓強(qiáng)、攜種區(qū)型孔壓強(qiáng)為評(píng)價(jià)指標(biāo),進(jìn)行極差和方差分析,確定最佳進(jìn)氣口位置參數(shù);其次,基于離散單元法理論建立玉米籽粒黏結(jié)顆粒Bonding模型,對(duì)氣道流場(chǎng)劃分結(jié)構(gòu)化網(wǎng)格,并設(shè)置相關(guān)參數(shù),實(shí)現(xiàn)玉米氣吸式排種器DEM-CFD氣固耦合仿真;提取排種盤(pán)吸附玉米種子時(shí)的型孔流場(chǎng)壓強(qiáng),發(fā)現(xiàn)每個(gè)區(qū)域的壓強(qiáng)都能穩(wěn)定過(guò)渡,且壓強(qiáng)由大到小為充種區(qū)、自清種區(qū)、清種區(qū)、攜種區(qū)、卸種區(qū);通過(guò)理論計(jì)算得出吸附壓強(qiáng)最小值,并與仿真結(jié)果進(jìn)行對(duì)比,結(jié)果表明仿真結(jié)果均大于理論計(jì)算吸附壓強(qiáng)最小值;采用第1代常規(guī)氣室結(jié)構(gòu)排種器和本文設(shè)計(jì)排種器進(jìn)行風(fēng)壓測(cè)定對(duì)比試驗(yàn)分析,驗(yàn)證了所選進(jìn)氣口位置參數(shù)的合理性;最后,以改變排種盤(pán)轉(zhuǎn)速為例,選取排種器常用作業(yè)速度8、10、12、14km/h,以合格指數(shù)、重播指數(shù)、漏播指數(shù)為排種性能評(píng)〖JP2〗價(jià)指標(biāo),通過(guò)仿真考察其排種性能,并與臺(tái)架試驗(yàn)進(jìn)行對(duì)比。結(jié)果表明,在仿真模擬中,當(dāng)作業(yè)速度不大于14km/h、〖JP〗負(fù)壓為3kPa時(shí),合格指數(shù)均不小于89.7%,漏播指數(shù)不大于7.8%,重播指數(shù)不大于2.5%;臺(tái)架試驗(yàn)中,在相同的作業(yè)速度和負(fù)壓下,粒距合格指數(shù)均不小于90.3%,重播指數(shù)不大于2.7%,漏播指數(shù)不大于7%;仿真試驗(yàn)與臺(tái)架試驗(yàn)結(jié)果較為接近,驗(yàn)證了仿真模擬的可行性。

    Abstract:

    In order to solve the problem of large amount of DEM-CFD calculation, the Fluent simulation was firstly used and threefactor threelevel orthogonal test of the position of the air inlet was designed. The mean of pressure in seed filling area holes, mean of pressure in self cleared area holes, mean of pressure in clearing seed area and pressure of other holes were taken. The mean value was the evaluation index, the range and variance analysis were carried out to determine the optimum inlet location parameters. Secondly, the Bonding model of corn grain adhesive particles was established. The structure grid of the airways flow field was divided and the relevant parameters were set up to realize the DEM-CFD gas solid coupling simulation of corn gas suction seed metering device. The pressure of the plate holes was extracted from the flow field when the corn seeds adsorbed. It was concluded that the pressure changes in each region were stable, and the pressure ranges from large to small was filling area, self cleaning area, clear seed area, seed carrying area and seed unloading area. Through theoretical calculation, the minimum pressure of adsorption was obtained, which was compared with the results obtained by simulation. The results showed that the simulation results were higher than the theoretical calculation of the minimum adsorption pressure. The first generation of conventional chamber structure seed metering device and the designed seed metering device were used to test and analyze the air pressure, which verified the rationality of the selected inlet position parameters. Finally, by changing the speed of the plate, the common operating speed of the seed metering device was 8km/h, 10km/h, 12km/h and 14km/h, and the qualified index, multiple index and missing index were used to evaluate the performance of seed metering performance under different conditions by simulation test, and the comparison was carried out through the bench test. The results showed that in the simulation test, when the operation speed was not more than 14km/h and the negative pressure was 3kPa, the qualified index was not less than 89.7%, the missing index was less than 7.8% and the multiple index was less than 2.5%. In the bench test, under the same operating speed and negative pressure value, the seed spacing qualified index can reach 90.3%, the multiple index was less than 2.7%, and the missing index was less than 7%. The simulation test was close to the bench test, which verified the feasibility of the simulation.

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丁 力,楊 麗,武德浩,李東毅,張東興,劉守榮.基于DEM-CFD耦合的玉米氣吸式排種器仿真與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2018,49(11):48-57. DING Li, YANG Li, WU Dehao, LI Dongyi, ZHANG Dongxing, LIU Shourong. Simulation and Experiment of Corn Air Suction Seed Metering Device Based on DEM-CFD Coupling Method[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(11):48-57.

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  • 收稿日期:2018-07-15
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  • 在線發(fā)布日期: 2018-11-10
  • 出版日期: 2018-11-10