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腔盤(pán)式穴施肥裝置柔性護(hù)肥機(jī)構(gòu)設(shè)計(jì)與試驗(yàn)
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2016YFD0200600)和教育部創(chuàng)新團(tuán)隊(duì)發(fā)展計(jì)劃項(xiàng)目(IRT13039)


Design of Flexible Fertilizer Protection Mechanism for Hole-fertilizing Apparatus with Notched Plate
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    摘要:

    針對(duì)腔盤(pán)式穴施肥裝置存在的輸肥過(guò)程中肥盤(pán)與護(hù)肥腔剛性接觸、造成卡肥現(xiàn)象,嚴(yán)重影響輸肥穩(wěn)定性等問(wèn)題,提出了一種柔性護(hù)肥方法,并設(shè)計(jì)了基于梅花狀尼龍纖維的柔性護(hù)肥機(jī)構(gòu)。通過(guò)理論計(jì)算和有限元模擬仿真,對(duì)單根尼龍纖維的力學(xué)性能進(jìn)行分析,得出了尼龍纖維結(jié)構(gòu)參數(shù)對(duì)其受力和形變的影響規(guī)律,確定所選用纖維直徑為0.1mm;通過(guò)對(duì)纖維束結(jié)構(gòu)的分析,為保證植毛孔安全距離和刷絲束合理間隙,設(shè)計(jì)刷絲長(zhǎng)度為13mm,植毛孔直徑為4mm;運(yùn)用EDEM軟件模擬肥腔內(nèi)肥料受壓過(guò)程各壁面受力變化,確定肥盤(pán)與底護(hù)肥刷的安裝負(fù)間隙為1.6mm,與側(cè)護(hù)肥刷的安裝負(fù)間隙為0.5mm。加工了柔性護(hù)肥機(jī)構(gòu)并進(jìn)行驗(yàn)證試驗(yàn),試驗(yàn)結(jié)果表明,該機(jī)構(gòu)無(wú)卡肥現(xiàn)象,肥盤(pán)轉(zhuǎn)動(dòng)扭矩為4.71N·m,肥盤(pán)轉(zhuǎn)動(dòng)阻力比原機(jī)構(gòu)減小58.54%。該柔性護(hù)肥機(jī)構(gòu)可有效避免輸肥過(guò)程中的卡肥現(xiàn)象,降低輸肥阻力,保證了輸肥穩(wěn)定性。

    Abstract:

    Holefertilizing technology can be used for fixedpoint, quantitative and accurate fertilization while seeding is in operation, which is an effective method to improve the fertilizer use efficiency of corn, soybean and other crops. During the fertilizer transfer process of the holefertilizing apparatus, the rigid contact of fertilizer plate with fertilizer protection cavity caused the phenomenon of fertilizer blocking, which seriously affected the stability of fertilizer delivery. Thus a flexible fertilizer protection method was put forward and a flexible fertilizer protection mechanism was designed by using the nylon fiber which was in the shape of plum flowers. The theoretical calculation and finite element analysis of the mechanical property of single nylon fiber was carried out, the effect of the structural parameters of nylon fiber on the stress was obtained and the diameter of the selected fiber was determined as 0.1mm. The analysis of fiber bundle structure showed that the fiber length should be 13mm and the mounting hole diameter should be 4mm, to ensure the safe distance of mounting hole and reasonable clearance of brush bundle. EDEM software was used to simulate the stress changes of each wall during the process of fertilizer group compressed in fertilizer cavity, the negative clearance between fertilizer plate and bottom fertilizer protection brush was designed as 1.6mm and 0.5mm with side fertilizer protection brush. Flexible fertilizer protection mechanism was designed and the test results showed that there was no fertilizer blocking problem, the rotary torque of the fertilizer plate was 4.71N·m which was reduced by 58.54% compared with the original mechanism without flexible fertilizer protection mechanism. This mechanism could effectively avoid the fertilizer blocking problem, reduce the resistance of fertilizer delivery and insure the stability of the fertilizer delivery. The research result might provide a new approach for precise fertilizer delivery.

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劉正道,王慶杰,李洪文,何 進(jìn),盧彩云,謝立娟.腔盤(pán)式穴施肥裝置柔性護(hù)肥機(jī)構(gòu)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2018,49(11):97-103. LIU Zhengdao, WANG Qingjie, LI Hongwen, HE Jin, LU Caiyun, XIE Lijuan. Design of Flexible Fertilizer Protection Mechanism for Hole-fertilizing Apparatus with Notched Plate[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(11):97-103.

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  • 收稿日期:2018-07-01
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  • 在線發(fā)布日期: 2018-11-10
  • 出版日期: 2018-11-10