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基于ANSYS/LS-DYNA的梳夾式紅花采摘裝置研究
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兵團重大科技攻關(guān)項目(2015AB020)


Combed Safflower Picking Device Based on ANSYS/LS-DYNA
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    摘要:

    紅花梳夾采摘過程中紅花的運動姿態(tài)對采摘效果有重要影響,為得到滿足紅花理想采摘的梳夾采摘裝置的結(jié)構(gòu)參數(shù)和工作參數(shù),根據(jù)紅花的物料特性,建立梳夾采摘模型,利用ANSYS/LS-DYNA軟件動態(tài)模擬采摘過程,揭示采摘裝置不同結(jié)構(gòu)參數(shù)和工作參數(shù)與紅花運動姿態(tài)之間的關(guān)系特性,不斷調(diào)節(jié)采摘裝置的結(jié)構(gòu)和運動參數(shù),直至紅花花球和分枝到達理想采摘位置。模擬結(jié)果表明,低位置采摘時花球及分枝運動相對高位置穩(wěn)定,且在行走速度2.5km/h,梳齒轉(zhuǎn)速150r/min,限位桿與梳齒旋轉(zhuǎn)中心的水平距離a=30mm時采摘效果最佳,可實現(xiàn)理想位置采摘。根據(jù)紅花田間采摘要求搭建試驗臺并進行臺架試驗,采摘試驗結(jié)果表明,56%的花球可以實現(xiàn)理想采摘,其平均采凈率為48.5%。

    Abstract:

    With the increase of planting area of safflower in Xinjiang, problems such as low efficiency of artificial picking, high labor intensity and serious filaments residue are becoming increasingly prominent. The development of safflower industrialization is seriously restricted, so it is urgent to realize mechanized picking of safflower. The clamping combtype picking device was developed. The motion attitude of safflower had an important influence on picking effect, in order to reveal the relationship between different structure parameters and motion parameters of picking device and safflower movement, a combpicking model was established based on the material characteristics of safflower. The picking process was simulated by ANSYS/LS-DYNA software, and the structure and motion parameters of the picking device were adjusted continuously until the safflower ball and branch reached the ideal picking position. The simulation results showed that the movement of safflower balls and branches picked in low position was more stable than that in high position, and picking device can realize ideal picking. When walking velocity was 2.5km/h,rotation velocity was 150r/min,and the horizontal distance between the limit rod and the rotating center of comb teeth was 30mm, the picking effect was the best. According to the field picking requirements of safflower, the experiment platform was built and the picking experiment was carried out. The result of picking test showed that 56% of safflower can realize ideal picking and average recovery rate was 48.5%. The results provided a theoretical basis for the parameter optimization design of combed safflower picking device.

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曹衛(wèi)彬,孫胃嶺,牛 馳,焦灝博,陳棒棒.基于ANSYS/LS-DYNA的梳夾式紅花采摘裝置研究[J].農(nóng)業(yè)機械學報,2018,49(11):123-131. CAO Weibin, SUN Weiling, NIU Chi, JIAO Haobo, CHEN Bangbang. Combed Safflower Picking Device Based on ANSYS/LS-DYNA[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(11):123-131.

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  • 收稿日期:2018-07-15
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  • 在線發(fā)布日期: 2018-11-10
  • 出版日期: 2018-11-10