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基于三維激光掃描的大麥籽粒力學(xué)建模與試驗
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科技創(chuàng)新服務(wù)能力建設(shè)-基本科研業(yè)務(wù)費-青年教師科研能力提升計劃項目 (PXM2018_014213_000033)和現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系建設(shè)項目(CARS-43-01A)


Modeling and Experiment on Mechanical Properties of Barley Grain Based on 3D Laser Scanning
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    摘要:

    為研究大麥籽粒在收獲、脫粒、貯藏及運輸?shù)茸鳂I(yè)過程的機械損傷,對大麥籽粒進行加載壓縮試驗和有限元力學(xué)仿真。針對目前非規(guī)則形狀農(nóng)業(yè)物料常規(guī)建模方法將其近似處理為規(guī)則體,存在測量難度高、數(shù)據(jù)誤差大、仿真精度低等問題,提出了一種基于三維激光掃描的大麥籽粒建模及其力學(xué)特性研究方法。以5種含水率、3種加載方式的大麥籽粒為研究對象,利用萬能材料試驗機對其彈性模量、破碎負(fù)載等力學(xué)參數(shù)進行了測定,結(jié)果分別是:大麥籽粒的彈性模量為87.39~167.84MPa,破碎負(fù)載為70.40~157.32N,屈服強度為0.85~2.12MPa,最大應(yīng)變?yōu)?.26%~1.15%。結(jié)果表明:隨著含水率的增加,3種加載方式下大麥籽粒的彈性模量、破碎負(fù)載和屈服強度均明顯下降;相同含水率條件下,側(cè)放加載時破碎負(fù)載最大,立放加載時破碎負(fù)載最小?;谌S激光掃描技術(shù)獲取了大麥籽粒點云數(shù)據(jù),利用Geomagic Studio和Pro/E對其進行點云處理、去噪和逆向建模,得到與真實大麥籽粒形態(tài)高度相近的幾何模型并進行有限元力學(xué)仿真。對比3種加載方式下的試驗值和仿真值,兩者最大偏差為7.2%,表明了基于三維激光掃描的大麥籽粒建模方法的有效性和精確性。

    Abstract:

    In order to explore the mechanical properties of barley grain in the operation process of harvesting, threshing, storage, transportation and so on, the compression experiment and finite element simulation method (FEM) of barley grain were carried out. At present, the conventional modeling method of irregular shape agricultural material was simplified into regular body to deal with. Because of the difference between barley grain and simulation model in size and surface shape, the actual physical parameters of barley grain were not suitable for the finite element model which was approximately treated, thus existing a few problems, such as more sample consumption and cumbersome measurement. Five wet basis moisture content (7.94%, 11.02%, 14.29%, 16.85% and 20.37%) and three kinds of loading directions (horizontal, width and vertical directions) of barley grain were selected as test materials. Mechanical parameters like and different forms of damage, rupture strength, elastic modulus and compression work of barley grain were measured by universal materials tester. The compression tests results showed that under these conditions the elastic modulus of barley grain was 87.39~167.84MPa, the rupture strength of barley grain was 70.40~157.32N, the yield strength of barley grain was 0.85~2.12MPa, and the maximum strain of barley grain was 0.26%~1.15%. The results showed that the elastic modulus, rupture strength and yield strength of barley grain were descended obviously with the increase of moisture content. The rupture strength in width direction was the maximum and in vertical direction was the minimum under the condition of the same moisture content. The elastic modulus in horizontal direction was bigger than that in vertical direction. Then the threedimensional finite element model of barley grain was built based on 3D laser scanning technology, point clouds of barley grain were acquired by the software Geomagic Studio which were processed by cloud processing and reverse modeling techniques to get high quality point clouds, thus a geometric model highly similar to the real barley grain was obtained. And mechanical analogue simulation was performed based on the geometric model. The compression test results and finite element solutions were compared, and the maximal difference was 7.2%, which showed that the modeling method of barley grain based on 3D laser scanning technology was effective and accurate. The modeling method of barley grain provided a new technology to improve the accuracy of the irregular agricultural material model and reduce the simulation error. Meanwhile, the mechanics parameters and the rules of barley grain could provide reference for its utilization and optimization of related processing machinery.

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彭 飛,方 芳,王紅英.基于三維激光掃描的大麥籽粒力學(xué)建模與試驗[J].農(nóng)業(yè)機械學(xué)報,2018,49(11):342-348. PENG Fei, FANG Fang, WANG Hongying. Modeling and Experiment on Mechanical Properties of Barley Grain Based on 3D Laser Scanning[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(11):342-348.

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  • 收稿日期:2018-07-10
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  • 在線發(fā)布日期: 2018-11-10
  • 出版日期: 2018-11-10