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四象限工況單雙泵控差動(dòng)缸控制性與效率對(duì)比
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福建省自然科學(xué)基金項(xiàng)目(2016J01203)和福建工程學(xué)院科研發(fā)展基金項(xiàng)目(GY-Z15096)


Performance Comparison between Single and Double Pump Controlled Asymmetric Cylinder under Four-quadrant Operation
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    摘要:

    針對(duì)單泵控差動(dòng)缸閉式系統(tǒng)需要補(bǔ)油單元及在負(fù)載方向頻繁變化下運(yùn)行速度波動(dòng)的問題,提出了一種以液壓蓄能器為低壓油箱、單伺服電機(jī)驅(qū)動(dòng)雙定量泵的變轉(zhuǎn)速雙泵控差動(dòng)缸閉式系統(tǒng)及其控制方法。分析了變轉(zhuǎn)速單泵和雙泵控差動(dòng)缸閉式系統(tǒng)在四象限工況下的運(yùn)行原理。在Matlab/Simulink中建立了液壓挖掘機(jī)工作裝置機(jī)構(gòu)模型、單泵和雙泵控差動(dòng)缸閉式系統(tǒng)模型、速度開環(huán)和速度前饋加閉環(huán)的控制系統(tǒng),并對(duì)所構(gòu)建的雙泵控差動(dòng)缸模型進(jìn)行了局部試驗(yàn)驗(yàn)證。以斗桿速度和鏟斗空載為輸入,通過仿真對(duì)單泵和雙泵控缸閉式系統(tǒng)在挖掘機(jī)斗桿液壓缸四象限工況下的控制性和效率進(jìn)行了對(duì)比分析。結(jié)果表明,所提出的采用速度前饋加閉環(huán)控制的雙泵控差動(dòng)缸閉式系統(tǒng),雖然總效率較單泵控差動(dòng)缸閉式系統(tǒng)降低了4個(gè)百分點(diǎn),但實(shí)現(xiàn)了差動(dòng)缸流量的平衡,解決了由四象限工況造成的速度波動(dòng)問題,且最大位移誤差僅為4mm,系統(tǒng)及其控制方法對(duì)于差動(dòng)缸的四象限工況運(yùn)行是切實(shí)可行的。

    Abstract:

    Since the single pump controlled asymmetric cylinder closed circuit demands extra flow compensating unit and its velocity fluctuates during the changes of load directions, an innovative double pump controlled asymmetric cylinder closed circuit system and its control strategy were proposed. The cylinder was directly controlled by double variable speed pumps driven by a servo motor and a low-pressure hydraulic accumulator was adopted as the tank. The operating principles of the single pump and double pump controlled cylinder closed circuit under a four-quadrant operation were analyzed. The mechanical model of the front attachment of a micro-excavator was built, as well as the pump controlled cylinder closed circuit system and the velocity feed-forward open loop and closed loop control strategies. Furthermore, the built hydraulic system of the double pump controlled cylinder was partially validated. The simulation was performed by using this partially validated model, a velocity reference for the stick cylinder and a zero load for the bucket of the front attachment. After the analyses and comparisons of the operating behavior and energy consumption, the results magnified that compared with the single pump controlled cylinder system, although the energy efficiency of the proposed double pump controlled cylinder system was decreased by 4 percentage points, the velocity fluctuation problem caused by the four-quadrant operation was eliminated and the maximum position error of running 0.8m was only 4mm. Therefore, the proposed system and its control strategies were effective and feasible for the four-quadrant operation of the asymmetric cylinder.

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張樹忠,MINAV T, PIETOLA M,黃豪杰.四象限工況單雙泵控差動(dòng)缸控制性與效率對(duì)比[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2018,49(12):409-419. ZHANG Shuzhong, MINAV T, PIETOLA M, HUANG Haojie. Performance Comparison between Single and Double Pump Controlled Asymmetric Cylinder under Four-quadrant Operation[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(12):409-419.

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  • 收稿日期:2018-09-11
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  • 在線發(fā)布日期: 2018-12-10
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