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便攜式采茶機(jī)切割器運(yùn)動(dòng)仿真與試驗(yàn)
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江蘇省六大人才高峰項(xiàng)目(2015-ZBZZ-021)和江蘇高校優(yōu)勢學(xué)科建設(shè)工程項(xiàng)目(2014-37)


Simulation and Experiment of Reciprocating Cutter Kinematic of Portable Tea Picking Machine
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    摘要:

    利用ADAMS軟件對(duì)雙動(dòng)割刀往復(fù)式切割器進(jìn)行運(yùn)動(dòng)仿真研究,依據(jù)仿真結(jié)果,應(yīng)用響應(yīng)面法對(duì)一次切割率、重割率和漏割率進(jìn)行分析,確定齒距20mm、齒高19mm、刀機(jī)速比1.05為最優(yōu)組合。此時(shí),一次切割率、重割率和漏割率分別為76.45%、21.34%和2.50%。利用雙動(dòng)割刀往復(fù)式切割器進(jìn)行田間試驗(yàn),并與仿真結(jié)果進(jìn)行對(duì)比分析。結(jié)果表明,一次切割率實(shí)測值與模擬值絕對(duì)誤差小于6%,漏割率實(shí)測值與模擬值絕對(duì)誤差小于2%。此方法可為便攜式采茶機(jī)切割器的參數(shù)優(yōu)化提供理論依據(jù)

    Abstract:

    Tea picking is one of the important links to tea production process, and the cutter is an important part of picking device. In order to reliably measure the primary cutting rate, repeated cutting rate and leakage rate of reciprocating cutter of portable tea picking machine, the reciprocating cutter was taken as an object of simulation and experiment. The kinematics simulation of cutter was studied by using ADAMS, and an experimental analysis of the primary cutting rate, repeated cutting rate and leakage rate was made by using response surface methodology based on simulation data. The results showed that the optimal combination of tooth pitch, tooth depth and cutting speed index were 20mm, 18.61mm and 1.05, respectively. For ease of processing, tooth pitch, tooth depth and cutting speed index were chosen to be 20mm, 19mm and 1.05, respectively. At this time, the values of primary cutting rate, repeated cutting rate and leakage rate were 76.45%, 21.34% and 2.50%, respectively. The results of the experimental research on the developed double-acting blade reciprocating cutter were compared with simulation data. The results showed that the range of leakage rate and primary cutting rate were 0.79%~3.64% and 70.55%~79.90% when the tooth pitch, tooth depth and cutting speed index were 20mm, 19mm and 1.05, respectively. While the error of leakage rate and primary cutting rate between the simulation and experimental data were 2% and 6%, respectively. The method provided a theoretical basis for optimizing the parameters of portable tea picking machine.

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杜哲,胡永光,王升.便攜式采茶機(jī)切割器運(yùn)動(dòng)仿真與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2018,49(s1):221-226. DU Zhe, HU Yongguang, WANG Sheng. Simulation and Experiment of Reciprocating Cutter Kinematic of Portable Tea Picking Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(s1):221-226.

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  • 收稿日期:2018-07-10
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  • 在線發(fā)布日期: 2018-11-10
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