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多回流式變量噴藥控制系統(tǒng)設(shè)計(jì)與試驗(yàn)
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山東省泰山產(chǎn)業(yè)領(lǐng)軍人才工程高效生態(tài)農(nóng)業(yè)創(chuàng)新類項(xiàng)目


Design and Experiment of Multi-reflux Variable Spraying Control System
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    摘要:

    針對(duì)目前大型寬幅噴藥機(jī)在噴藥過程中施藥方式不合理、控制方式單一等問題,在3WP-1200型噴桿式寬幅(22m)噴藥機(jī)基礎(chǔ)上,設(shè)計(jì)了一種多回流式變量噴藥控制系統(tǒng)。該控制系統(tǒng)可根據(jù)噴藥機(jī)行駛速度來調(diào)節(jié)比例控制閥,通過改變回流口的開口度來改變噴藥流量,實(shí)現(xiàn)變量噴藥。該控制系統(tǒng)分5路控制所有噴頭,每一路可單獨(dú)控制開斷,一路或幾路斷開的同時(shí)可打開相對(duì)應(yīng)的回流口,使系統(tǒng)在不改變流量的情況下,其余噴頭噴藥量不變;多回流式的控制方法使系統(tǒng)壓力更穩(wěn)定,控制精度更高。同時(shí)設(shè)計(jì)了該系統(tǒng)的硬件和軟件,并對(duì)該控制系統(tǒng)進(jìn)行了液位標(biāo)定與噴藥精度試驗(yàn)。液位標(biāo)定試驗(yàn)中,對(duì)不同液位對(duì)應(yīng)的藥液容積進(jìn)行了標(biāo)定,其標(biāo)定模型決定系數(shù)R2為0.994;流量控制精度試驗(yàn)中,單個(gè)噴頭的目標(biāo)流量與實(shí)際流量相差不大,其相對(duì)誤差不大于4.1%;噴藥量控制試驗(yàn)中,噴藥流量可隨速度變化而變化,但其設(shè)定噴藥量與實(shí)際噴藥量相差不大,相對(duì)誤差在6%以內(nèi),實(shí)現(xiàn)了變量噴藥,且控制精度較高。

    Abstract:

    In order to solve the problems of unreasonable pesticide application methods and relatively simple control methods in the spraying process of large-scale wide-width spraying machine, a multireflux variable spraying control system was designed based on the 3WP-1200 spraying rod spraying machine with 22m spraying width. The control system could adjust the proportional control valve according to the running speed of the sprayer, which realized the variable spraying by changing the spray flow rate caused by the opening of return port. The control system was divided into five paths to control all sprinklers, and each path could be controlled separately. When one or more routes were disconnected, the corresponding return port could be opened, so that the spraying quantity of the other sprinklers would not change without changing the flow rate of the system. At the same time, its multi-reflux control method made the system pressure more stable and control precision higher. Moreover, the hardware and software of the system were designed, and the liquid level calibration and spray accuracy test of the control system were carried out. In the liquid level calibration test, the liquid volume corresponding to different liquid levels was calibrated, and the determination coefficient R2 of the calibration model was 0.994. In the flow control accuracy test, the target flow rate of a single sprinkler had little difference from the actual flow rate, and the relative error was not more than 4.1%. In the spraying control test, the spraying flux could vary with the speed, but the actual spraying flux was almost the same as that of the set spraying flux, and the relative error was within 6%. These experimental results showed that the system could achieve variable spraying with high control accuracy.

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王相友,胡周勛,李學(xué)強(qiáng),李少川,蓋金星,王法明.多回流式變量噴藥控制系統(tǒng)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2019,50(2):123-131. WANG Xiangyou, HU Zhouxun, LI Xueqiang, LI Shaochuan, GAI Jinxing, WANG Faming. Design and Experiment of Multi-reflux Variable Spraying Control System[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(2):123-131.

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  • 收稿日期:2018-10-17
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  • 在線發(fā)布日期: 2019-02-10
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