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水田噴霧機噴霧裝置設(shè)計與動態(tài)分析
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國家現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系崗位科學(xué)家項目(CARS-01-44)和黑龍江省現(xiàn)代產(chǎn)業(yè)技術(shù)協(xié)同創(chuàng)新體系崗位專家項目


Design and Dynamic Analysis of Spray Device for Paddy Field Sprayer
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    摘要:

    針對傳統(tǒng)機械式噴桿折疊展開過程復(fù)雜、同步協(xié)調(diào)操作性差、機械振動明顯等問題,結(jié)合東北地區(qū)水田植保農(nóng)藝特點,設(shè)計了一種單油缸多折疊機構(gòu)噴桿。闡述分析了多折疊機構(gòu)噴桿的結(jié)構(gòu)及工作原理,依據(jù)解析法對其各部分桿長進行確定。通過正交試驗設(shè)計和虛擬仿真技術(shù)進行多因素正交試驗,探究了不同壁厚下各類型鋼管對噴桿質(zhì)量和第1階固有頻率的影響,應(yīng)用DesignExpert 8.0.6軟件對試驗結(jié)果進行分析優(yōu)化。優(yōu)化結(jié)果表明,當(dāng)圓鋼管壁厚、矩形鋼管壁厚和方鋼管壁厚分別為2、2、2mm時,質(zhì)量最小,為62.85kg,此時動態(tài)特性較好,其第1階固有頻率為14.84Hz,避開了路面激勵頻率。運用ANSYS-workbench軟件建立了噴桿的有限元模型并進行了數(shù)值模態(tài)分析,求解了噴桿的前4階非零模態(tài)頻率和振型,并通過模態(tài)試驗驗證了數(shù)值模型優(yōu)化結(jié)果的準(zhǔn)確性。田間試驗表明,該機具作業(yè)性能穩(wěn)定,藥液噴施均勻,覆蓋性較好,作業(yè)過程中噴桿無明顯振動,各項指標(biāo)滿足水田植保農(nóng)藝要求。

    Abstract:

    Aiming at the problems of complicated folding and unfolding process, poor synchronous coordination and the obvious mechanical vibration of traditional mechanical spray rod, a spraying rod consisted of single cylinder multiple folding mechanism was designed combined with the agronomic characteristics of paddy field plant protection in Northeast China. The structure and working principle of the spraying rod with multiple folding mechanism were expounded and analyzed. The length of each part was determined according to analytic method. Through orthogonal experiment and virtual simulation technology, the effects of various types of steel pipes with different wall thicknesses on spray rod quality and firstorder natural frequency were investigated, and the results were analyzed and optimized by DesignExpert 8.0.6 software. The optimization results showed that when the wall thickness of round steel pipe, rectangular steel pipe and square steel pipe was 2mm, 2mm and 2mm respectively, the mass was 62.85kg, which was the lightest and the dynamic characteristic was good at this point. Its first order natural frequency was 14.84Hz, which avoided the 13.03Hz of the pavement incentive frequency. The finite element model of the sprayer was established by ANSYS-workbench software and the numerical modal analysis was carried out. The first four order nonzero modal frequency and vibration mode of the sprayer were solved, and the accuracy of the numerical model optimization results was verified by modal test. Field experiments showed a stable performance of the machine, uniform spraying of liquid pesticide solution, good coverage, and no obvious vibration of spraying lever during operation.

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王金武,白海超,孫小博,王金龍,唐漢,周文琪.水田噴霧機噴霧裝置設(shè)計與動態(tài)分析[J].農(nóng)業(yè)機械學(xué)報,2019,50(3):69-79. WANG Jinwu, BAI Haichao, SUN Xiaobo, WANG Jinlong, TANG Han, ZHOU Wenqi. Design and Dynamic Analysis of Spray Device for Paddy Field Sprayer[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(3):69-79.

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  • 收稿日期:2018-09-05
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  • 在線發(fā)布日期: 2019-03-10
  • 出版日期: 2019-03-10
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