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凸舌油槽對擺線轉子泵空化特性的影響
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國家自然科學基金項目(51779226、51606167)和浙江省自然科學基金項目(LY19E050003)


Influence of Tongue Oil Groove on Cavitation Characteristics of Cycloid Gerotor Pump
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    摘要:

    為了改善擺線轉子泵的空化特性,提出一種增加極限進出油面積的凸舌油槽結構方案,建立擺線轉子泵凸舌油槽結構模型,采用RNG k-ε湍流模型對不同工況下擺線轉子泵的內(nèi)部空化流動進行仿真模擬,分析擺線轉子泵凸舌油槽結構在不同轉速、不同轉子位置時的空化特性,并對不同監(jiān)測點的含氣率及軸向含氣率不均勻度進行分析,同時對不同旋轉速度及不同進口壓力條件下擺線轉子泵的空化特性進行試驗及對比分析。結果表明:凸舌油槽結構在3種轉速下對空化均有所緩解,改善的空化位置主要位于靠近最大嚙合容積處;高轉速時凸舌油槽結構對轉子區(qū)域內(nèi)含氣率改善最為明顯,低轉速下凸舌油槽結構對空化改善效果較?。豢栈剌S向具有不均勻性,在進油側最小齒間容積處、轉子底部空化嚴重,而在較大的齒間容積處、轉子中上部的空化更為嚴重。擺線轉子泵的容積效率模擬值與試驗值較為吻合,且變化趨勢一致,不同進口壓力下凸舌油槽的容積效率均高于原模型,凸舌油槽的空化特性優(yōu)于原模型。

    Abstract:

    In order to improve the cavitation characteristics of cycloidal gerotor pump, a convex tongue oil groove structure was put forward with an increasing limit of oil flow, and the structure model of cycloidal gerotor pump convex tongue was established. The RNG k-ε turbulence model was used to simulate the internal cavitation flow of cycloidal gerotor pump under different working conditions, the cavitation characteristics of cycloidal gerotor pump convex tongue oil groove were analyzed at different speeds and rotor positions, and the gas rate and axial gas bearing rate of different monitoring points were further studied. And the cavitation characteristics of the cycloidal gerotor pump at different rotation speeds and different inlet pressure conditions were tested and compared. The results showed that the structure of the convex tongue can reduce the cavitation at three kinds of rotational speed, the improved cavitation position was mainly located near the maximum intertooth volume; the convexity groove had the most obvious improvement in the air rate of the rotor region at high speed, less effective at low speed; the cavitation along the axial direction had an inhomogeneity, the bottom cavitation was more serious in the minimum intertooth volume of the inlet side, and the cavitation in the upper part of the rotor was more serious in the larger tooth space. The volumetric efficiency simulation value of the cycloidal rotor pump was in good agreement with the experimental value. The volumetric efficiency of the tongue oil groove was higher than that of the original model under different inlet pressures, and the cavitation characteristics of the tongue oil groove were better than that of the original model.

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鄭水華,牟成琪,谷云慶,牟介剛,任蕓,陳真富.凸舌油槽對擺線轉子泵空化特性的影響[J].農(nóng)業(yè)機械學報,2019,50(3):412-419. ZHENG Shuihua, MOU Chengqi, GU Yunqing, MOU Jiegang, REN Yun, CHEN Zhenfu. Influence of Tongue Oil Groove on Cavitation Characteristics of Cycloid Gerotor Pump[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(3):412-419.

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  • 收稿日期:2018-12-27
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  • 在線發(fā)布日期: 2019-03-10
  • 出版日期: 2019-03-10
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