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多溫蓄冷車設(shè)計(jì)與車內(nèi)溫度場分析
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“十二五”國家科技支撐計(jì)劃項(xiàng)目(2013BAD19B01)和廣東省科技計(jì)劃重點(diǎn)項(xiàng)目(2017B020206006、2017B090907028、2016B020205004)


Design of Multi-temperature Cold Storage Vehicle and Analysis on Temperature Field in Vehicle
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    摘要:

    為克服現(xiàn)有蓄冷車控溫范圍有限、不可多溫共配等問題,設(shè)計(jì)了一款集車載制冷系統(tǒng)、獨(dú)立蓄冷槽、隔熱車廂(冷凍和冷藏單元)、導(dǎo)風(fēng)槽、內(nèi)隔板等于一體的多溫蓄冷車。該多溫蓄冷車將蓄冷槽安裝在車廂前端并獨(dú)立隔熱保溫。夜間利用低谷電對蓄冷槽內(nèi)相變蓄冷材料進(jìn)行充冷;當(dāng)多溫蓄冷運(yùn)輸時(shí),冷凍單元通過車廂前端送風(fēng)系統(tǒng)將冷能導(dǎo)出并調(diào)控,冷藏單元通過導(dǎo)風(fēng)槽將冷氣導(dǎo)入并調(diào)控。對車廂內(nèi)冷凍冷藏單元體積比為1∶1,溫度分別設(shè)定為-15.0℃和3.0℃工況進(jìn)行了仿真和試驗(yàn)對比分析。研究表明,所構(gòu)建的多溫蓄冷車溫度模擬值與試驗(yàn)值的均方根誤差在0.7~1.1℃之間,總體偏差合理,可較好地反映多溫蓄冷車內(nèi)溫度場分布狀況。試驗(yàn)結(jié)果也表明,該多溫蓄冷車車廂冷凍、冷藏單元可有效控溫10h以上,滿足配送運(yùn)輸需要;平均溫度分別在-14.2~-12.9℃和3.4~4.2℃間波動(dòng),波動(dòng)范圍分別為1.3℃和0.8℃,溫度絕對不均勻度系數(shù)S在1.2內(nèi),較傳統(tǒng)蓄冷車平均溫度波動(dòng)值降低了73.7%,S值降低了50%以上。改變車廂內(nèi)冷凍冷藏單元體積比的進(jìn)一步仿真也表明,蓄冷車內(nèi)溫度場分布仍然均勻,可滿足實(shí)際運(yùn)輸需要。

    Abstract:

    A multi-temperature vehicle incorporating phase change material (PCM) was designed to help multi-temperature joint distribution and widen temperature control range, which integrated on-board refrigeration system, the phase change cold storage tank (PCCST), heat-insulated compartment (divided into freezing and cooling unit), air guiding device, thermal insulation board and so on. The PCCST (using 360kg PCM, which had a melting temperature of -30.0℃ and a latent heat of 175.3kJ/kg) was set independently in front of the vehicle and charged by a refrigeration system by using cheap electricity at night when it was stationary. During transportation, the freezing unit derived and regulated the cold air from PCCST through the air supply system of the heatinsulated carriage, and the cooling unit imported and regulated the cold air through the air guiding duct on one side above the heat-insulated carriage. The results of simulation and experiment were compared and analyzed as follows when the space ratio of freezing unit to cooling unit in the heatinsulate carriage was 1∶1, and the temperature was set to be -15.0℃ and 3.0℃, respectively. It was showed that the temperature root mean squared error between simulation and test was between 0.7℃ and 1.1℃, and the overall deviation was reasonable, which could better reflect the distribution of temperature field in the multitemperature cold storage vehicle. In addition, the results showed that the multi-temperature cold storage vehicle could maintain the temperature of the products at -15.0℃ and 3.0℃ for more than 10h during the transportation. In fact, the average air temperature of the multitemperature carriage was distributed between -14.2~-12.9℃ and 3.4~4.2℃ whose fluctuation ranges were 1.3℃ and 0.8℃, respectively. The coefficient of absolute nonuniformity of temperature was less than 0.6 when the freezing unit was -15.0℃ and less than 1.2 when the cooling unit was 3.0℃. The above parametric study showed that the average temperature fluctuation value of novel multi-temperature cold storage vehicle was 73.7% and the coefficient of absolute nonuniformity was 50% lower than that of the traditional cold storage vehicle. The further simulation of changing the space ratio of freezing unit to cooling unit in the carriage also showed that the temperature field in the carriage was uniform and could meet the actual transportation needs.

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劉廣海,吳俊章,FOSTER A,謝如鶴,唐海洋,屈睿瑰.多溫蓄冷車設(shè)計(jì)與車內(nèi)溫度場分析[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2019,50(4):309-316. LIU Guanghai, WU Junzhang, FOSTER A, XIE Ruhe, TANG Haiyang, QU Ruigui. Design of Multi-temperature Cold Storage Vehicle and Analysis on Temperature Field in Vehicle[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(4):309-316.

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  • 收稿日期:2018-11-12
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  • 在線發(fā)布日期: 2019-04-10
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