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丘陵山地拖拉機(jī)姿態(tài)主動調(diào)整系統(tǒng)設(shè)計(jì)與實(shí)驗(yàn)
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2016YFD0700505)


Design and Experiment of Active Attitude Adjustment System for Hilly Area Tractors
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    摘要:

    為保證拖拉機(jī)在丘陵山地的安全作業(yè),并提高作業(yè)效率及乘坐舒適性,設(shè)計(jì)了基于雙閉環(huán)PID算法的丘陵山地拖拉機(jī)姿態(tài)主動調(diào)整系統(tǒng)。首先,根據(jù)丘陵山地特定作業(yè)需求設(shè)計(jì)了姿態(tài)主動調(diào)整系統(tǒng),包括姿態(tài)調(diào)整機(jī)構(gòu)、液壓驅(qū)動系統(tǒng)和控制系統(tǒng);然后,建立了系統(tǒng)動力學(xué)模型,通過數(shù)值分析驗(yàn)證了該自動調(diào)平控制算法的有效性;最后,在山東五征集團(tuán)生產(chǎn)的拖拉機(jī)上安裝此系統(tǒng),并進(jìn)行了實(shí)驗(yàn)驗(yàn)證。結(jié)果表明:所設(shè)計(jì)的姿態(tài)主動調(diào)整系統(tǒng)在±10°的坡地上調(diào)平時(shí)間為7.5s,最大調(diào)平誤差小于0.5°,左右擺動機(jī)構(gòu)擺角絕對值的差在±1°以內(nèi),能有效滿足丘陵山地作業(yè)需求。同時(shí),該拖拉機(jī)在高低起伏較大的坡地上以1擋速度(1.98km/h)行駛時(shí),車身傾斜角可控制在±3°范圍內(nèi),左右擺動機(jī)構(gòu)擺角絕對值差在±5°范圍內(nèi)。所設(shè)計(jì)的姿態(tài)主動調(diào)整系統(tǒng)能適應(yīng)惡劣作業(yè)環(huán)境的作業(yè)需求。

    Abstract:

    To ensure safe operation, enhance productivity and improve operation comfort for the tractors in hill area, a dual-closed-loop-PID-based active attitude adjustment system was designed. Based on the special requirements for operation in mountainous regions, an active attitude adjustment system was designed, which included pose regulation mechanism, hydraulic actuation system and the corresponding control system. Then the system dynamic model was proposed along with the dual-closed-loop PID algorithm, which were verified numerically. Numerous experiments were conducted on a tractor system designed by Shandong Wuzheng Group. The experimental results showed that the proposed active pose regulator can achieve regaining of horizontal pose in 7.5s with a maximum angular error of 0.5° and the difference of the absolute rotation angle of both rear wheel rotary mechanism was in the range of ±1°, which satisfied the application requirement. Additionally, when the tractor system was operated at firstgear speed (1.98km/h) on slopes with relatively large variation in height, the slope angle of the tractor system can be conttrolled with in ±3°, and the absolute difference of the sway angle of the wheels on both sides were within ±5°. In conclusion, the proposed active pose regulator system design can adapt to the harsh application requirement.

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齊文超,李彥明,陶建峰,覃程錦,劉成良,種昆.丘陵山地拖拉機(jī)姿態(tài)主動調(diào)整系統(tǒng)設(shè)計(jì)與實(shí)驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2019,50(7):381-388. QI Wenchao, LI Yanming, TAO Jianfeng, QIN Chengjin, LIU Chengliang, ZHONG Kun. Design and Experiment of Active Attitude Adjustment System for Hilly Area Tractors[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(7):381-388.

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  • 收稿日期:2019-01-16
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  • 在線發(fā)布日期: 2019-07-10
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