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單線圈徑向流磁流變閥優(yōu)化設(shè)計與性能分析
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國家自然科學(xué)基金項目(51765016)、江西省主要學(xué)科學(xué)術(shù)和技術(shù)帶頭人計劃項目(20162BCB22019)、江西省創(chuàng)新驅(qū)動5511科技創(chuàng)新人才項目(20165BCB18011)和江西省研究生創(chuàng)新專項資金項目(YC2018-S247)


Optimization Design and Performance Analysis of Single Coil Radial Flow Magnetorheological Valve
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    摘要:

    針對磁流變閥通過改變內(nèi)部結(jié)構(gòu)提高壓降而導(dǎo)致閥體積增大、內(nèi)部通道易阻塞的問題,在不改變普通單線圈徑向流磁流變閥內(nèi)部基本結(jié)構(gòu)及外觀尺寸的基礎(chǔ)上,對單線圈徑向流磁流變閥壓降與壓降可調(diào)系數(shù)進行了多目標優(yōu)化,設(shè)計了一種帶有隔磁套筒的單線圈徑向流磁流變閥,并闡述了其工作原理,基于Bingham模型推導(dǎo)了其壓降數(shù)學(xué)模型。采用有限元法建立了磁流變閥二維仿真模型,觀察徑向圓盤阻尼間隙處磁感應(yīng)強度分布規(guī)律,建立約束條件,分析了磁流變閥關(guān)鍵部件尺寸對剪切屈服應(yīng)力與壓降等相關(guān)性能的影響。運用ANSYS零階和一階優(yōu)化工具對磁流變閥進行幾何尺寸參數(shù)優(yōu)化,并對優(yōu)化前后磁流變閥有效阻尼間隙處的平均磁感應(yīng)強度,以及進出口壓降進行仿真對比分析。在磁流變閥動態(tài)性能測試平臺上,對優(yōu)化前后磁流變閥壓降性能進行實驗測試對比,實驗結(jié)果表明,當勵磁電流為1.8A時,優(yōu)化前磁流變閥壓降為1.84MPa,優(yōu)化后磁流變閥壓降為2.58MPa,增加了40.22%;優(yōu)化前磁流變閥壓降可調(diào)系數(shù)為7.94,優(yōu)化后壓降可調(diào)系數(shù)為10.07,增加了26.83%;不同負載對磁流變閥壓降效果影響不大。

    Abstract:

    Magnetorheological (MR) valves are widely used in hydraulic systems due to their fast response speed and stable pressure regulation. It is easy to increase the valve dimension size and block the fluid flow channel by changing the valve’s internal structure to improve the pressure drop. The multi-objective optimization of pressure drop and adjustable coefficient of the single coil radial flow MR valve was carried out. A single coil radial flow MR valve with magnetic isolation sleeve was designed. The working principle was expounded, and the mathematical model of pressure drop was also deduced based on Bingham model. Simulation model was established by using the finite element method, and the constraint conditions were established to analyze the influence of the dimension size on shear yield stress and pressure drop. The optimization of geometrical parameters of MR valve was carried out by using ANSYS zero-order and first-order optimization tools. The average magnetic flux density and pressure drop at the effective damping gap were simulated and compared. The pressure drop performance of MR valve was tested on the dynamic performance test rig. The experimental results showed that the pressure drop of the MR valve before optimization was 1.84MPa at the applied current of 1.8A, while after optimization was 2.58MPa, the increment was 40.22%. At the same time, the adjustable coefficient of pressure drop was 7.94 before optimization and 10.07 after optimization, which was increased by 26.83%. Moreover, the load cases had no influence on the pressure drop.

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胡國良,李林森,胡安琪,喻理梵.單線圈徑向流磁流變閥優(yōu)化設(shè)計與性能分析[J].農(nóng)業(yè)機械學(xué)報,2019,50(7):417-426. HU Guoliang, LI Linsen, HU Anqi, YU Lifan. Optimization Design and Performance Analysis of Single Coil Radial Flow Magnetorheological Valve[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(7):417-426.

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  • 收稿日期:2019-04-11
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  • 在線發(fā)布日期: 2019-07-10
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