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山核桃物料風(fēng)選機(jī)理與風(fēng)選性能試驗(yàn)研究
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國(guó)家自然科學(xué)基金面上項(xiàng)目(51475002)


Experiment on Winnowing Mechanism and Winnowing Performance of Hickory Material
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    破殼后物料分離是山核桃深加工的關(guān)鍵技術(shù),仿真分析了山核桃破殼后各種形狀殼仁的物理特性。研究利用物料的殼與仁的含水率的區(qū)分度、物料的力學(xué)參數(shù)與其形狀系數(shù)使殼、仁和殼仁嵌合物的懸浮速度重合區(qū)間減小,并且研究了風(fēng)速均勻性和控制風(fēng)速精度對(duì)復(fù)雜物料風(fēng)選的影響?;旌衔锪显囼?yàn)確定了在風(fēng)速8.2m/s、仁含水率為23.6%、殼含水率為5%、迎風(fēng)面容量比為50%左右時(shí),總體清選率為99.2%、誤選率為0.8%,剩余物料在含水率均為23.6%、風(fēng)速為11.7m/s時(shí)使清選率達(dá)到100%、誤選率2.3%,含水率為23.6%時(shí)物料最大碰撞力為0.0031N。

    Abstract:

    The research on material air separation mechanism and the obtained relevant parameters is important basis for the design of air separation machine. The “dry shell and wet kernel” material of hickory after breaking was taken as the research object. Through mechanical analysis and coupling simulation of material, the parameters of material recovery coefficient, static friction coefficient, rolling friction system, particle free suspension velocity and instantaneous acceleration during collision were clarified. On this basis, an air separation test platform was designed for the aerodynamic characteristics of hickory for experimental research. According to EDEM and FLUENT coupling simulation, high-speed camera and professional measuring instruments, the required wind speed range, design parameters, motion trajectory and mechanical parameters were determined. The simulation model was verified to be applicable to the design and simulation test of virtual prototype by comparing simulation and test-bed test results. The suspension velocity range of each material of Carya cathayensis obtained by the experimental typhoon selection test was as follows: one dew kernel was 6.8~10.3m/s, two dew kernels was 7.5~10.1m/s, broken kernels was 6.9~9.8m/s, two dew shells was 5.3~7.9m/s, broken shells was 4.8~7.6m/s, and shell-kernel chimes was 5.9~9.4m/s, respectively. The mixed material test confirmed that the overall cleaning rate was 99.2% and the false selection rate was 0.8% when the wind speed was 8.2m/s, the water content of kernel was 23.6%, the water content of shell was 5% and the windward face ratio was about 50%. The maximum impact force of the remaining materials was 0.0031N when the water content was 23.6%, the wind speed was 11.7m/s, and the cleaning rate was 100%, the false selection rate was 2.3%, and the water content was 23.6%. The research provided reference for the research and development of pecan air separation technology and equipment.

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曹成茂,羅坤,彭美樂(lè),吳正敏,劉光宗,李正.山核桃物料風(fēng)選機(jī)理與風(fēng)選性能試驗(yàn)研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2019,50(9):105-112. CAO Chengmao, LUO Kun, PENG Meile, WU Zhengmin, LIU Guangzong, LI Zheng. Experiment on Winnowing Mechanism and Winnowing Performance of Hickory Material[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(9):105-112.

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  • 收稿日期:2019-05-26
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  • 在線(xiàn)發(fā)布日期: 2019-09-10
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