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基于流變特性分析的菠菜有序收獲機夾持輸送裝置研究
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國家自然科學(xué)基金項目(51675317)和國家重點研發(fā)計劃項目(2017YFD0701103-3)


Clamping Conveyer Device of Ordered Spinach Harvester Based on Rheological Property Analysis
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    摘要:

    針對菠菜有序收獲夾持輸送過程中極易出現(xiàn)擠壓損傷的問題,基于菠菜植株的流變特性對夾持輸送過程中工作參數(shù)對損傷的影響進行了研究。首先提出了一種菠菜夾持輸送裝置,闡述其工作原理和機械結(jié)構(gòu),分析了浮動夾持機構(gòu)與菠菜植株的互作關(guān)系;通過Burgers粘彈性模型構(gòu)建了菠菜植株夾持輸送作用下的流變本構(gòu)方程,利用菠菜植株的蠕變試驗,確定流變本構(gòu)方程系數(shù);在不考慮彈性變形和粘塑性變形前提下求得菠菜塑性變形表達式,并將菠菜塑性變形量作為衡量菠菜機械損傷程度的評價指標;選擇對損傷影響較大的夾持輪當量彈性系數(shù)和輸送速度,分析其對菠菜塑性變形量的影響,得到最小塑性變形下的作業(yè)條件;選取輸送速度和當量彈性系數(shù)三水平的5組參數(shù)組合進行分析研究,得到不同參數(shù)組合下的夾持輸送過程中夾持力與時間的關(guān)系方程,以菠菜最小塑性變形量為目標,實現(xiàn)低損傷收獲。為了驗證用菠菜流變特性分析工作參數(shù)對菠菜損傷影響的可行性,進行了夾持輸送試驗,試驗結(jié)果表明:當輸送速度為25mm/s、當量彈性系數(shù)為2N/mm時,輸送成功率為93.3%,菠菜損傷率為6.7%,夾持輸送效果較好。

    Abstract:

    In the process of harvest, spinach plants could be damaged easily by clamping conveyer device. To solve the problem, the rheological property of spinach plants was used to analyze the gripping delivery parameters on the effect of damage to spinach. Firstly, a kind of spinach gripping delivery device was put forward, its working principle and the mechanical structure were expounded, the relationship of floating clamping device with spinach plants was analyzed. Rheological constitutive equation of spinach plants under the action of extrusion was constructed by Burgers viscoelastic model. By the creep test, the constitutive equation coefficients of spinach plant samples were obtained. Without considering elastic deformation and viscoplastic deformation, the constitutive equation of spinach plastic deformation was obtained and the degree of plastic deformation was used to measure spinach mechanical damage. The influence of equivalent modulus of elasticity, transmission speed on plastic deformation was researched. The operation condition of minimum plastic deformation was obtained and it could achieve low damage harvest at this time. Three kinds of transmission speed and three kinds of equivalent modulus of elasticity were selected, and the five groups of parameters were studied. The constitutive equation of clamping force with time under different working parameters was obtained, and the operation condition for minimum plastic deformation could be obtained by the equation. Finally, a gripping delivery test platform was set up, the result of the experiment showed that when the equivalent modulus of elasticity was 2N/mm, the transmission speed was 25mm/s, the success rate of conveying spinach was 93.3% and the injury rate of spinach was 6.7%, the effect of gripping delivery was better. The experiment proved that the rheological properties of the spinach could be used to analyze of the influence of working parameters on the spinach damage feasibility. The research provided the theoretical basis and technical reference for the design of the leafy vegetable low damage mechanical harvest.

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鄒亮亮,劉雪美,李金光,牛子孺,宋燁本,苑進.基于流變特性分析的菠菜有序收獲機夾持輸送裝置研究[J].農(nóng)業(yè)機械學(xué)報,2019,50(10):72-79. ZOU Liangliang, LIU Xuemei, LI Jinguang, NIU Ziru, SONG Yeben, YUAN Jin. Clamping Conveyer Device of Ordered Spinach Harvester Based on Rheological Property Analysis[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(10):72-79.

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  • 收稿日期:2019-03-17
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  • 在線發(fā)布日期: 2019-10-10
  • 出版日期: 2019-10-10
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