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多液流通道旋轉(zhuǎn)式磁流變制動(dòng)器結(jié)構(gòu)設(shè)計(jì)與特性分析
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國(guó)家自然科學(xué)基金項(xiàng)目(51765016)、江西省主要學(xué)科學(xué)術(shù)和技術(shù)帶頭人計(jì)劃項(xiàng)目(20162BCB22019)、江西省創(chuàng)新驅(qū)動(dòng)5511科技創(chuàng)新人才項(xiàng)目(20165BCB18011)和江西省研究生創(chuàng)新專項(xiàng)資金項(xiàng)目(YC2018-S247)


Structure Design and Characteristic Analysis of Rotary Magnetorheological Brake with Multi-fluid Flow Channels
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    摘要:

    作為一種可以有效產(chǎn)生轉(zhuǎn)矩、耗散運(yùn)動(dòng)能量的半主動(dòng)阻尼器件,旋轉(zhuǎn)式磁流變制動(dòng)器具有轉(zhuǎn)矩可調(diào)、響應(yīng)速度快的特點(diǎn),在汽車領(lǐng)域具有廣泛的應(yīng)用前景。設(shè)計(jì)了一種具有多液流通道的旋轉(zhuǎn)式磁流變制動(dòng)器,通過(guò)在旋轉(zhuǎn)套筒中部設(shè)置隔磁材料改變磁場(chǎng)結(jié)構(gòu),引導(dǎo)磁力線通過(guò)未被利用的外軸向液流通道,增加了磁流變制動(dòng)器產(chǎn)生流變效應(yīng)的工作區(qū)域,從而將制動(dòng)器有效阻尼間隙從常規(guī)2段增加為4段。闡述了多液流通道旋轉(zhuǎn)式磁流變制動(dòng)器工作原理,并推導(dǎo)了其轉(zhuǎn)矩?cái)?shù)學(xué)模型。采用有限元法對(duì)磁流變制動(dòng)器電磁場(chǎng)進(jìn)行建模仿真,分析了磁流變制動(dòng)器不同液流通道區(qū)域磁場(chǎng)強(qiáng)度分布規(guī)律。搭建了旋轉(zhuǎn)式磁流變制動(dòng)器制動(dòng)轉(zhuǎn)矩特性測(cè)試試驗(yàn)臺(tái),對(duì)不同加載電流及不同轉(zhuǎn)速下的磁流變制動(dòng)器轉(zhuǎn)矩性能進(jìn)行了試驗(yàn)分析,結(jié)果表明,加載電流為1.8A、轉(zhuǎn)速為600r/min時(shí),制動(dòng)器轉(zhuǎn)矩可達(dá)61.4N·m,試驗(yàn)結(jié)果與仿真結(jié)果基本一致;轉(zhuǎn)速變化對(duì)制動(dòng)器轉(zhuǎn)矩基本無(wú)影響。

    Abstract:

    Rotary magnetorheological (MR) brake is a kind of semi-active damping device which can effectively generate torque and dissipate motion energy, it has a wide application prospect in the field of automobile braking systems due to its characteristics of adjustable torque and fast response speed. A rotary MR brake with multi-fluid flow channels was developed and prototyped. The magnetic flux was guided into the outside axial fluid flow channel by setting a non-magnetic material in the middle of the rotating sleeve which could improve the magnetic circuit structure greatly, the working area where the MR brake producing rheological effect was increased, and the effective damping gap of the brake was increased from two sections to four sections. The working principle and torque mathematical model of rotary MR brake were expounded. The electromagnetic field of MR brake was modeled and the distribution of magnetic flux intensity in different fluid flow channels of MR brake was analyzed by finite element method. The simulation results showed that the torque of the MR brake was 65.39N·m when the input current was 1A. The experimental test system was set up to test the dynamic performance of MR brake. The test results showed that the brake torque can reach 61.4N·m with loading current of 1.8A and rotational speed of 600r/min, the variation trend of the experimental results was basically consistent with that of the simulation results, and the speed change had no effect on the torque of rotary MR brake with multi-fluid flow channels, which was beneficial to broaden the application of MR brake.

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胡國(guó)良,李林森,喻理梵.多液流通道旋轉(zhuǎn)式磁流變制動(dòng)器結(jié)構(gòu)設(shè)計(jì)與特性分析[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2019,50(11):420-426. HU Guoliang, LI Linsen, YU Lifan. Structure Design and Characteristic Analysis of Rotary Magnetorheological Brake with Multi-fluid Flow Channels[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(11):420-426.

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  • 收稿日期:2019-07-12
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  • 在線發(fā)布日期: 2019-11-10
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