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數(shù)字型液壓變壓器結(jié)構(gòu)設(shè)計與壓變特性研究
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國家重點研發(fā)計劃項目(2016YFC0802900)和河北省自然科學(xué)基金-鋼鐵聯(lián)合研究基金項目(E2017203079)


Structural Design and Pressure Change Characteristics of Digital Hydraulic Transformer
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    摘要:

    通過采用多個齒輪泵/馬達(dá)單元和控制閥組等基礎(chǔ)元件,設(shè)計了一種數(shù)字型液壓變壓器。數(shù)字型液壓變壓器具有數(shù)字元件的離散、簡單和易控等特性,將多個不同排量的齒輪泵/馬達(dá)單元進(jìn)行組合,各個齒輪泵/馬達(dá)之間同軸連接,每個齒輪泵/馬達(dá)單元的進(jìn)口、出口分別安裝有電磁開關(guān)閥,采用節(jié)流閥模擬數(shù)字型液壓變壓器負(fù)載,通過控制齒輪泵/馬達(dá)單元進(jìn)口、出口控制閥組的得失電狀態(tài),實現(xiàn)數(shù)字型液壓變壓器變壓比根據(jù)二進(jìn)制數(shù)字控制而變化的目標(biāo)。利用AMESim仿真軟件對數(shù)字型液壓變壓器的變壓過程進(jìn)行仿真分析,基于試驗平臺對數(shù)字型液壓變壓器進(jìn)行了驗證。結(jié)果表明,所提出的數(shù)字型液壓變壓器可以通過數(shù)字控制進(jìn)行變壓,驗證了其變壓原理的可行性

    Abstract:

    A new type of digital hydraulic transformer was designed by using several basic components such as gear pump/motor units and control valve groups. The digital hydraulic transformer combined the discrete, simple and easy to control characteristics of digital components, and was grouped by a plurality of gear pump/motor units with different displacements. Rigid connection was made between the drive gear shaft of each gear pump/motor to achieve the purpose of synchronous rotation. Solenoid switch valves were installed respectively through the integrated valve blocks at the inlet and outlet of each gear pump/motor unit, throttle valve was installed in the output port of the digital hydraulic transformer to simulate the load of the whole hydraulic system, the low pressure ports of the inlet and outlet control valve groups were connected together to access the oil tank. According to the binary digital control by changing the power on/off state of the inlet and outlet valve groups, the digital hydraulic transformer can realize the change of output flow due to the existence of low pressure oil port, and then realized the change of output pressure. The AMESim simulation software was used to analyze the pressure change process of the digital hydraulic transformer, and the digital hydraulic transformer was verified by using the test platform. The results showed that the proposed digital hydraulic transformer can change the output pressure by digital control, and the feasibility of the pressure change principle was determined. 

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張祝新,李偉建,劉濤,趙丁選,孫仁福,韓炎.數(shù)字型液壓變壓器結(jié)構(gòu)設(shè)計與壓變特性研究[J].農(nóng)業(yè)機(jī)械學(xué)報,2020,51(3):402-409. ZHANG Zhuxin, LI Weijian, LIU Tao, ZHAO Dingxuan, SUN Renfu, HAN Yan. Structural Design and Pressure Change Characteristics of Digital Hydraulic Transformer[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(3):402-409.

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  • 收稿日期:2019-07-26
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  • 在線發(fā)布日期: 2020-03-10
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