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長(zhǎng)短葉片尾緣形狀對(duì)離心泵性能與動(dòng)靜干涉的影響
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2018YFB0606101)和國(guó)家自然科學(xué)基金項(xiàng)目(51809120)


Influence of Long and Short Blades Trailing Edge Shape on Performance and Rotorstator Interaction in Centrifugal Pump
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    摘要:

    為探究帶分流葉片離心泵內(nèi)長(zhǎng)短葉片尾緣形狀對(duì)其性能與動(dòng)靜干涉的影響,對(duì)長(zhǎng)短葉片尾緣壓力面與吸力面分別進(jìn)行不同厚度切削,采用SST-SAS湍流模型對(duì)各方案進(jìn)行非定常數(shù)值模擬,結(jié)合外特性與PIV試驗(yàn)結(jié)果驗(yàn)證其計(jì)算準(zhǔn)確性,并基于壓力脈動(dòng)、渦量分布分析泵內(nèi)動(dòng)靜干涉變化。研究結(jié)果表明:離心泵長(zhǎng)短葉片尾緣壓力面切削PSF可有效提高離心泵額定流量點(diǎn)效率,且切削厚度越大,效果越顯著,長(zhǎng)短葉片尾緣壓力面切削PSF還可有效改善額定流量下的離心泵動(dòng)靜干涉效應(yīng),減小壓力脈動(dòng)能量損耗,提高離心泵性能,并延長(zhǎng)葉片使用壽命,而吸力面切削SSF則會(huì)大幅加劇離心泵動(dòng)靜干涉效應(yīng)。壓力脈動(dòng)與渦量頻域分布說明,離心泵葉輪流道內(nèi)動(dòng)靜干涉主要頻率成分為軸頻及其倍頻,蝸殼流道內(nèi)動(dòng)靜干涉的主頻與次主頻分別為fB與0.5fB。對(duì)比各方案長(zhǎng)短葉片尾緣附近主頻渦量得出,短葉片尾緣切削效應(yīng)較長(zhǎng)葉片更為顯著。短葉片經(jīng)過隔舌時(shí)渦結(jié)構(gòu)演化程度較長(zhǎng)葉片更為劇烈,這一現(xiàn)象導(dǎo)致了長(zhǎng)短葉片尾緣附近動(dòng)靜干涉的差異性,由此產(chǎn)生次主頻0.5fB。

    Abstract:

    The change of blade trailing edge shape will affect the wake structure of impeller outflow, which has a significant impact on rotorstator interaction (RSI) in the pump. To study the influence of long and short blades trailing edge shape on performance and rotorstator interaction in centrifugal pump by CFD, long and short blades trailing edge filing was applied on pressure and suction sides with different thicknesses respectively. The numerical simulation was carried out by using the SST-SAS turbulence model, and the accuracy of the simulation was verified by performance and PIV test. Rotorstator interaction in pump was analyzed by pressure fluctuation and vorticity distribution. The results showed that pressure side filing (PSF) can effectively improve the efficiency of centrifugal pump at nominal flow rate, and the greater the filing thickness was, the more remarkable the effect was. On the other hand, PSF can also obviously improve RSI in centrifugal pump at nominal flow rate, so as to reduce the energy loss of pressure fluctuation, improve the performance of centrifugal pump and prolong the service life of blades, while the suction side filing (SSF) greatly aggravated the rotorstator interaction. The distribution of pressure fluctuation and vorticity in frequency domain showed that the main frequency components of RSI in impeller passage were axial frequency and its multiplication, and the main frequency and secondary frequency of RSI in volute passage were fB and 0.5fB respectively. Compared with the main frequency vorticity near the trailing edge of the long and short blades, the effect of the trailing edge filing of short blade was more significant than that of the long blade. Evolution process of the vortices in RSI region demonstrated that the vortices in RSI region during short blade passed through the tongue were more intense compared with long blade, which determined the difference of RSI near the trailing edge of the long and short blades and resulted in a secondary frequency of 0.5fB.

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張金鳳,蔡海坤,陳圣波,徐捷,李亞林.長(zhǎng)短葉片尾緣形狀對(duì)離心泵性能與動(dòng)靜干涉的影響[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2020,51(4):122-130,190. ZHANG Jinfeng, CAI Haikun, CHEN Shengbo, XU Jie, LI Yalin. Influence of Long and Short Blades Trailing Edge Shape on Performance and Rotorstator Interaction in Centrifugal Pump[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(4):122-130,190.

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  • 收稿日期:2019-08-08
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  • 在線發(fā)布日期: 2020-04-10
  • 出版日期: 2020-04-10
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