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葉根間隙對雙向軸流泵水力性能的影響
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國家重點研發(fā)計劃項目(2018YFB0606103)和武漢市科技計劃項目(2018060403011350)


Effect of Hub Clearance on Hydraulic Performance in Bidirectional Axial-flow Pump
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    摘要:

    為了保證雙向軸流泵葉片安放角的可調(diào)節(jié)性,在葉輪結(jié)構(gòu)設(shè)計時,葉片與輪轂之間均會保留一定的間隙,并且該間隙也會隨著葉片安裝角的調(diào)節(jié)而發(fā)生改變。根據(jù)工程經(jīng)驗,葉輪葉根間隙設(shè)計不合理會對軸流泵水力性能產(chǎn)生顯著影響。為了探究葉根間隙在不同流量下對雙向軸流泵正、反運行工況下水力性能的影響,設(shè)計了5種葉根徑向間隙半徑(0、1、3、5、8mm),基于CFX對5種方案在不同運行工況下的水力性能與內(nèi)部流態(tài)進(jìn)行預(yù)測模擬,并將計算結(jié)果與試驗測量值進(jìn)行了驗證對比。研究結(jié)果表明:當(dāng)葉根徑向間隙大于一定數(shù)值時,雙向軸流泵在正、反運行工況下的揚程與扭矩會出現(xiàn)明顯下降。在大流量條件下,泵效率由于葉根徑向間隙半徑增加而產(chǎn)生的下降幅度較大,正、反運行工況下泵效率最大下降5.72個百分點和3.48個百分點。在研究葉輪流道內(nèi)部的流場時發(fā)現(xiàn),正、反運行工況下的間隙泄漏量均隨著葉根徑向間隙半徑的增大而上升。對于葉輪出口處的速度分布而言,輪轂附近的軸向速度與絕對速度環(huán)量受葉根徑向間隙半徑影響較為明顯,均隨著間隙增大而呈現(xiàn)顯著的下降趨勢。

    Abstract:

    Variable angle adjustment is an effective measure which is usually used to widen the operating range of axialflow pump. In order to ensure the adjustability of blade placement angle in bidirectional axialflow pump, a certain clearance will be reserved between blade and hub during structure design of the impeller. The hub clearance will change with the adjustment of the blade installation angle. According to engineering experience, inappropriate size of the hub clearance will significantly affect the hydraulic performance of the axial flow pump. Therefore, the effects of hub clearance on hydraulic performance of bidirectional axialflow pump should be analyzed. Five clearance radii of impeller hub (0mm, 1mm, 3mm, 5mm and 8mm) were designed. Threedimensional Reynoldsaveraged Navier-Stokes equations was solved by CFX to predict external characteristics of bidirectional axialflow pump. The results were verified by experimental data. It was shown that when hub clearance was too large, head and torque of pump were decreased significantly both under forward and reverse condition. The decline of pump efficiency due to increase of hub clearance under large flowrate was more obvious. And the maximum relative decline ratios of pump efficiency under forward and reverse condition were 5.72 percentage points and 3.48 percentage points respectively. In impeller passage, the leakage rate of hub clearance was increased with the increase of clearance radius. Near impeller hub, the axial velocity and circulation of impeller outlet declined remarkable with the increase of clearance radius. This result can provide useful suggestion to structural design of bidirectional axialflow pump.

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孟凡,李彥軍,袁壽其,袁建平,鄭云浩,楊平輝.葉根間隙對雙向軸流泵水力性能的影響[J].農(nóng)業(yè)機(jī)械學(xué)報,2020,51(4):131-138. MENG Fan, LI Yanjun, YUAN Shouqi, YUAN Jianping, ZHENG Yunhao, YANG Pinghui. Effect of Hub Clearance on Hydraulic Performance in Bidirectional Axial-flow Pump[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(4):131-138.

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  • 收稿日期:2019-11-08
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  • 在線發(fā)布日期: 2020-04-10
  • 出版日期: 2020-04-10
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