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規(guī)?;i舍廢氣復合凈化系統(tǒng)設計與試驗
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廣東省省長專項(粵財農(nóng)\[2019\]170號)、國家重點研發(fā)計劃項目(2018YFD0401305-2)和廣東省省級農(nóng)業(yè)科技創(chuàng)新及推廣項目(2019KJ101)


Design and Experiment of Combination Air Scrubbing System for Large-scale Pig House
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    摘要:

    為解決規(guī)?;i舍廢氣排放造成的環(huán)境污染問題,設計了一種豬舍廢氣復合凈化系統(tǒng)。該系統(tǒng)采用化學法與水洗法相結(jié)合,通過PLC(可編程邏輯控制器)控制系統(tǒng)實時采集凈化系統(tǒng)內(nèi)的pH值、電導率、液位和壓差等動態(tài)環(huán)境數(shù)據(jù),智能控制洗滌泵啟停和電磁閥通斷,自動完成供水、加酸、噴淋和排廢4個工作環(huán)節(jié)。同時,控制系統(tǒng)采用MCGS觸摸屏與PLC建立通訊,通過創(chuàng)建人機交互界面實現(xiàn)系統(tǒng)環(huán)境數(shù)據(jù)監(jiān)測、運行狀態(tài)流動顯示、按需配置系統(tǒng)參數(shù)和報警信息輸出等多種功能,實現(xiàn)了系統(tǒng)操作的人性化和過程的可視化。系統(tǒng)可根據(jù)實際應用中對凈化效率和運行成本的要求,實現(xiàn)多種控制模式,均有效抑制了豬舍廢氣排放。試驗結(jié)果表明,系統(tǒng)對主要污染成分氨氣的平均去除率可達到85%,整體運行可靠、控制簡單,經(jīng)濟成本量化清晰。該系統(tǒng)在江西某種豬場實施應用,成效顯著,可為畜禽養(yǎng)殖環(huán)境廢氣凈化處理的工程應用提供參考。

    Abstract:

    An air scrubbing system was developed to efficiently treat the exhaust emission from largescale pig house. The system utilized a combined scrubbing system that involved chemical method and waterwashing method. The realtime dynamic environmental data, including pH value, EC value, liquid level and differential pressure were collected. The intelligent control strategy was established via programmable logic controller (PLC) control system to regulate the startup of the washing pump and electron magnetic valve. In this manner, four work links: water supply, acid addition, spraying and waste emission were conducted automatically. At the mean time, the control system utilized MCGS touch screen to establish communication connection with PLC. In particular, the human machine interface was created to realize the monitor of system environmental data, dynamic display of operation process, configure system parameters, system alarm and other functions needed. Therefore, the system achieved the purpose of monitoring and controlling on the whole purification process, as well as satisfied the simple operation of system and visualization of the whole scrubbing process. Moreover, the system can also implement a variety of control modes according to the requirements of efficiency and economy in practical applications. It was found that all control modes were able to inhibit the emission of pig house effectively. The experimental results indicated that the removal rate of ammonia gas can reach 85%. The overall system was entirely well operated and easily controlled, and the economic costs were clearly quantified as well. This gas scrubbing system was successfully applied to a pig breeding farm in Jiangxi Province, which provided significant reference of air scrubbing techniques for livestock operations in practical engineering.

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王昱,吳鵬,曾志雄,王廣海,董冰,呂恩利.規(guī)模化豬舍廢氣復合凈化系統(tǒng)設計與試驗[J].農(nóng)業(yè)機械學報,2020,51(4):344-352. WANG Yu, WU Peng, ZENG Zhixiong, WANG Guanghai, DONG Bing, L Enli. Design and Experiment of Combination Air Scrubbing System for Large-scale Pig House[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(4):344-352.

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  • 收稿日期:2019-12-24
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  • 在線發(fā)布日期: 2020-04-10
  • 出版日期: 2020-04-10
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