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液電混合驅(qū)動電鏟提升系統(tǒng)能效特性研究
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國家自然科學(xué)基金項(xiàng)目(U1510206、51875385)和山西省重點(diǎn)研發(fā)計劃項(xiàng)目(201803D121003)


Energy Efficiency Characteristics of Cable Shovel Lifting System Driven by Hydraulic-Electric Hybrid System
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    摘要:

    礦用電鏟作業(yè)過程中,大質(zhì)量的工作裝置在提升和推壓電機(jī)驅(qū)動下切入物料實(shí)現(xiàn)挖掘,在其卸料后下降時,工作裝置的重力反驅(qū)提升電機(jī)發(fā)電,發(fā)出的電能通過制動電阻以熱能形式消耗掉,造成能量浪費(fèi)。本文提出液電混合驅(qū)動電鏟提升系統(tǒng),與提升電機(jī)同軸設(shè)置液壓泵/馬達(dá),液壓泵/馬達(dá)的進(jìn)出油口分別與蓄能器和油箱連接,通過蓄能器的預(yù)充壓力平衡工作裝置的重力。工作裝置下降時,液壓泵/馬達(dá)將油箱中的低壓油泵入蓄能器中,存儲工作裝置的重力勢能;工作裝置提升時,蓄能器釋放高壓油,液壓泵/馬達(dá)與提升電機(jī)共同驅(qū)動提升機(jī)構(gòu),達(dá)到降低電機(jī)裝機(jī)功率和能耗的目的。分析了液電混合驅(qū)動的電鏟提升機(jī)構(gòu)驅(qū)動方案及其工作原理,搭建了原理性試驗(yàn)臺,對液電混合提升驅(qū)動方案進(jìn)行了驗(yàn)證,進(jìn)一步建立了電鏟整機(jī)機(jī)電液聯(lián)合仿真模型,對液電混合電鏟提升系統(tǒng)進(jìn)行仿真分析。結(jié)果表明,本文方案可降低提升電機(jī)裝機(jī)功率、峰值功率和能耗,適用于電動機(jī)驅(qū)動的重型提升裝備。

    Abstract:

    Mining shovel is an important equipment in large open pit mining. In lifting operation, the highquality working device is driven by the lifting motor to lift and shovel into the material to realize excavation. When falling, under the gravity force of the working device, the lifting motor generates electricity. This distributed electric energy is often dissipated in the form of thermal energy through brake resistance, causing great waste of energy. In order to solve the above problems, an innovative driving scheme of hydraulic-electric hybrid shovel hoisting mechanism was proposed. A hydraulic pump/motor was added to the hoisting motor coaxially, and the inlet and outlet of the hydraulic pump/motor were connected with an hydraulic accumulator and tank respectively. When falling, under the action of working device gravity force, the hydraulic pump/motor and lifting motor provided braking torque to control the descending speed. At this time, the hydraulic pump pumped the lowpressure oil in the tank into the accumulator and the gravitational potential energy of the working device was stored in the accumulator; when lifting the working device, the device released highpressure oil, and the hydraulic pump/motor worked together with the lifting motor to lift the working device, so as to reduce the installed power and energy consumption of the lifting motor. In the research, the working principle of the driving scheme of the hydraulic-electric hybrid driving electric shovel hoisting mechanism was introduced; the principle testbed was set up to verify the hydraulic-electric hybrid driving scheme; the new hydraulic-electric combined simulation model of the electric shovel was established, and the hydraulic-electric hybrid electric shovel hoisting system was simulated and analyzed. The results showed that the installed power, the peak power and the energy consumption of the motor can be reduced by adopting this scheme. The method can be widely applied to all kinds of heavy lifting equipment driven by motors.

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王翔宇,葛磊,趙斌,郝云曉,權(quán)龍,穆曉鵬.液電混合驅(qū)動電鏟提升系統(tǒng)能效特性研究[J].農(nóng)業(yè)機(jī)械學(xué)報,2020,51(4):418-426. WANG Xiangyu, GE Lei, ZHAO Bin, HAO Yunxiao, QUAN Long, MU Xiaopeng. Energy Efficiency Characteristics of Cable Shovel Lifting System Driven by Hydraulic-Electric Hybrid System[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(4):418-426.

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  • 收稿日期:2019-12-28
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  • 在線發(fā)布日期: 2020-04-10
  • 出版日期: 2020-04-10
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