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針孔管式小麥勻播機(jī)構(gòu)氣力損耗特性數(shù)值分析與試驗(yàn)
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2016YFD0200600)


Numerical Analysis and Experiment on Pneumatic Loss Characteristic of Pinhole-tube Wheat Uniform Seeding Mechanism
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    摘要:

    針孔管式小麥勻播機(jī)構(gòu)的氣道結(jié)構(gòu)復(fù)雜、排布密集、截面積多變、彎折狹長(zhǎng),對(duì)氣流的流通造成阻礙。為優(yōu)化機(jī)構(gòu)參數(shù)、減少氣力損耗、提高氣力利用效率,本文通過(guò)對(duì)流體域內(nèi)可導(dǎo)致氣力損耗的區(qū)域(變截面狹長(zhǎng)圓柱區(qū)域、輸氣管彎折區(qū)域、氣室匯流區(qū)域及負(fù)壓口-氣室連接區(qū)域)進(jìn)行分析,明晰了各區(qū)域產(chǎn)生氣力損耗的原理及類(lèi)型,得出橫向輸氣管直徑、輸氣管夾角及負(fù)壓口直徑是影響氣力損耗的關(guān)鍵參數(shù)。以上述參數(shù)為試驗(yàn)因素,以吸種孔平均氣流速度、吸種孔最低氣流速度及吸種孔速度標(biāo)準(zhǔn)差為試驗(yàn)指標(biāo),利用Fluent軟件進(jìn)行三因素三水平正交仿真試驗(yàn),得到各參數(shù)對(duì)指標(biāo)的影響程度,并確定氣力損耗最小的參數(shù)組合為:橫向輸氣管直徑8mm、輸氣管夾角105°、負(fù)壓口直徑36mm。在此參數(shù)組合下,吸種孔平均氣流速度為86.4m/s,吸種孔最低氣流速度為75.16m/s,吸種孔速度標(biāo)準(zhǔn)差為7.35m/s。樣機(jī)試驗(yàn)結(jié)果略小于仿真結(jié)果,但趨勢(shì)一致,驗(yàn)證了數(shù)值分析的可靠性。

    Abstract:

    Aiming to the problem of pneumatic loss caused by the complex structure, dense arrangement, variable crosssectional area, bending, narrow and long characteristics of air passage on the pinholetube wheat widewidth precision uniform seeding mechanism. The fluid domain was divided into four regions according to the type of pneumatic transformation: variablearea longnarrow cylindrical zone, air pipeline curved zone, air chamber confluent zone and negative pressure port and air chamber connection zone. By analyzing the regions in the fluid domain that can lead to the pneumatic loss one by one, the principle and types of the pneumatic loss in each region were clarified. It was concluded that the diameter of the transverse air pipeline, the angle of the air pipeline and the diameter of the negative pressure port may have significant impact on the pneumatic loss. The above three parameters were taken as test factors, and the mean airflow velocity of seed hole, the minimum airflow velocity of seed hole and the standard deviation of seed hole velocity were taken as test indexes. The Fluent software was used to conduct the orthogonal simulation test of three factors and three levels. The influence degree of each parameter on the index was obtained by range analysis and variance analysis, and the best combination of parameters was determined as follows: the diameter of transverse air pipeline was 8mm, the angle of air pipeline was 105°, and the diameter of negative pressure port was 36mm. Under these parameters, the average air velocity of seed hole was 86.4m/s, the minimum air velocity of seed hole was 75.16m/s, and the standard deviation of seed hole velocity was 7.35m/s. Under the optimal parameters mentioned above, pinholetube wheat widewidth precision uniform seeding mechanism was verified, and the test result was slightly smaller than simulation result, but the trend was consistent, which proved the reliability of the numerical analysis.

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劉俊孝,王慶杰,李洪文,何進(jìn),盧彩云,王超.針孔管式小麥勻播機(jī)構(gòu)氣力損耗特性數(shù)值分析與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2020,51(6):29-37. LIU Junxiao, WANG Qingjie, LI Hongwen, HE Jin, LU Caiyun, WANG Chao. Numerical Analysis and Experiment on Pneumatic Loss Characteristic of Pinhole-tube Wheat Uniform Seeding Mechanism[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(6):29-37.

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  • 收稿日期:2019-09-22
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  • 在線發(fā)布日期: 2020-06-10
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