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定向排列縱橫切分馬鈴薯種薯切塊機設計與試驗
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山東省泰山產(chǎn)業(yè)領軍人才工程高效生態(tài)農(nóng)業(yè)創(chuàng)新類項目(LJNY201615)和山東省農(nóng)機裝備研發(fā)創(chuàng)新計劃項目(2018YF020-03)


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    摘要:

    針對馬鈴薯種薯需求量大以及人工切種工作量大、勞動強度高、切種效率較低等問題,設計了一種定向排列縱橫切分馬鈴薯種薯切塊機,可同時完成馬鈴薯種薯清土除雜、大小分選、種薯排列、切塊、薯塊殺菌消毒、薯種碎片清選和集薯輸送等多種作業(yè)。該種薯切塊機包括種薯分選裝置、定向排列裝置、縱切裝置和橫切裝置,采用縱刀和橫刀組合切塊工藝,可有效提高種薯切塊效率,降低勞動強度。以中間電機Ⅱ轉速、上下膠皮輥中心距和薯刀梳子安裝角為試驗因素,以薯塊合格率、薯塊盲眼率和種薯損耗率為試驗指標,進行了響應曲面試驗,采用DesignExpert 8.0.6軟件對試驗數(shù)據(jù)進行分析,得出最優(yōu)參數(shù)組合為:中間電機Ⅱ轉速為965.76r/min,上下膠皮輥中心距為315mm,薯刀梳子安裝角為104.61°,最優(yōu)參數(shù)組合條件下薯塊合格率94.86%,薯塊盲眼率1.84%,種薯損耗率972%。在最優(yōu)參數(shù)組合條件下進行了驗證試驗,結果表明,薯塊合格率為92.13%,薯塊盲眼率為1.91%,種薯損耗率為10.21%,與預測值相比,薯塊合格率、薯塊盲眼率及種薯損耗率的相對誤差分別為2.88%、3.80%、5.04%,滿足馬鈴薯種薯切塊要求。

    Abstract:

    In view of the large demand for seed potatoes, the large amount of manual cutting, high labor intensity and low cutting efficiency, on the basis of adapting to the planting pattern and agronomic requirements, a directional arrangement of longitudinal and transverse cutting seed potato cutter was developed, which can simultaneously complete the tasks of seed potato cleaning, impurity removal, size sorting, directional arrangement of seed potatoes, slicing, potato block sterilization, seed fragments cleaning and collecting and transporting. The seed potato cutting machine performed the cutting operation under the motor drive. The key components included the seed potato sorting device, directional aligning device, longitudinal slicing device and transverse slicing device. The seed potato cutting machine adopted a combination of a longitudinal knife and a transverse knife to cut the block process, which can effectively improve the cutting efficiency of the seed potato and reduce the labor intensity. Taking the intermediate motor Ⅱ speed, the central distance between upper and lower rubber rollers and installation angle of potato knife comb as test factors, the response surface test was carried out with the qualified rate, blind rate and loss rate of seed potato as test indicators. The test data was analyzed by Design-Expert 8.0.6 software. To explore the correlation between seed cutting performance and various influencing factors and the interaction law, the optimal parameter combination was as follows: the intermediate motor Ⅱ speed was 965.76r/min, the center distance between upper and lower rubber rollers was 315mm, the installation angle of potato knife comb was 104.61°, under the optimal combination condition, the qualified rate was 94.86%, the blind rate was 1.84%, and the loss rate was 9.72%, and the verification test was carried out. The test result showed that the qualification rate was 92.13%, the blind rate was 1.91%, and the loss rate of seed potato was 10.21%. Compared with the optimized value, the relative errors of qualified rate, blind rate and loss rate were not more than 5.04%, which met the requirements of seed potato cutting. The research result can provide theoretical and technical reference for the development and improvement of seed potato cutter.

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王相友,祝珊,李學強,李騰訓,王琳琳,胡周勛.定向排列縱橫切分馬鈴薯種薯切塊機設計與試驗[J].農(nóng)業(yè)機械學報,2020,51(6):334-345. WANG Xiangyou, ZHU Shan, LI Xueqiang, LI Tengxun, WANG Linlin, HU Zhouxun.[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(6):334-345.

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  • 收稿日期:2020-02-18
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  • 在線發(fā)布日期: 2020-06-10
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