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雙斜盤多排式軸向柱塞馬達(dá)轉(zhuǎn)矩特性分析
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國家自然科學(xué)基金項目(50975246)


Output Torque Characteristics Analysis of Double Swash Plate Multi-row Axial Piston Motor
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    摘要:

    為了實現(xiàn)多級轉(zhuǎn)速和轉(zhuǎn)矩的輸出,軸向柱塞馬達(dá)必須使用節(jié)流閥、減壓閥等耗能元件來改變輸入壓力和流量,但同時降低了效率。新型雙斜盤多排式軸向柱塞馬達(dá)可以利用其結(jié)構(gòu)的特殊性,實現(xiàn)輸出轉(zhuǎn)矩的多樣性。本文基于雙斜盤多排式軸向柱塞馬達(dá)的結(jié)構(gòu)特點及工作原理,推導(dǎo)了該馬達(dá)在不同工作方式下的理論瞬時轉(zhuǎn)矩和轉(zhuǎn)矩不均勻系數(shù),并通過Matlab分析了內(nèi)外馬達(dá)轉(zhuǎn)矩系數(shù)比對轉(zhuǎn)矩不均勻系數(shù)的影響,設(shè)計了馬達(dá)的實驗液壓系統(tǒng)并搭建了實驗平臺,對馬達(dá)進(jìn)行了原理性實驗,并進(jìn)行了數(shù)據(jù)分析。實驗結(jié)果表明,在額定壓力和額定排量下,該馬達(dá)能實現(xiàn)多種不同的轉(zhuǎn)速與轉(zhuǎn)矩輸出,隨著內(nèi)外馬達(dá)轉(zhuǎn)矩系數(shù)比的增大,低速大轉(zhuǎn)矩的轉(zhuǎn)矩不均勻系數(shù)越小,高速低轉(zhuǎn)矩不穩(wěn)定系數(shù)越大,通過合理設(shè)計可以實現(xiàn)馬達(dá)在不同工作狀態(tài)下的穩(wěn)定運(yùn)行,驗證了新型馬達(dá)在結(jié)構(gòu)原理上的可行性,為新型軸向柱塞馬達(dá)的改進(jìn)設(shè)計提供了實驗依據(jù)。

    Abstract:

    Hydraulic transmission is widely used in aerospace, engineering machinery, agricultural machinery and other industries due to its large powertomass ratio, flexible control, and convenient speed control. Hydraulic motors are an important actuator, which determined the working capacity of the entire hydraulic system. In the existing axial piston motor, in order to realize multistage speed and torque output, energyconsuming components such as throttle valve and pressure reducing valve must be used to change the input pressure and flow rate, thereby reducing the efficiency. The new double swash plate multirow axial piston motor can utilize the special characteristics of its structure to achieve a variety of output torque. The structural characteristics and working principle of the motor were introduced. The theoretical instantaneous torque and torque nonuniformity coefficient of the motor under different working modes were derived. The effects of torque coefficient of the internal and external motor on torque nonuniformity coefficient was compared by Matlab. The experimental hydraulic system of the motor was designed and the construction of the experimental platform was completed, the principle experiment on the motor was carried out and the data was analyzed. The results showed that the motor can realize different speed and torque output under the rated pressure and rated displacement of the motor. As the torque coefficient ratio of the inner and outer motors were increased, the torque unevenness coefficient of the low speed and large torque was small, and the speed was high. The higher the low torque instability coefficient was, the better the design of the motor can achieve stable operation under different working conditions, verifying the feasibility of the new structure motor in principle, and providing an experimental basis for the improved design of the new axial piston motor. 

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聞德生,孫立杰,席冰,杜飛,李德雄,趙國強(qiáng).雙斜盤多排式軸向柱塞馬達(dá)轉(zhuǎn)矩特性分析[J].農(nóng)業(yè)機(jī)械學(xué)報,2020,51(6):420-426. WEN Desheng, SUN Lijie, XI Bing, DU Fei, LI Dexiong, ZHAO Guoqiang. Output Torque Characteristics Analysis of Double Swash Plate Multi-row Axial Piston Motor[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(6):420-426.

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  • 收稿日期:2019-10-14
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  • 在線發(fā)布日期: 2020-06-10
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