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花生聯(lián)合收獲青貯機(jī)秧捆包膜裝置設(shè)計與試驗
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泰山產(chǎn)業(yè)領(lǐng)軍人才工程項目(LJNY201804)和山東省協(xié)同創(chuàng)新中心資金項目(2115002)


Design and Test of Straw Coating Device for Peanut Combine Harvester
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    摘要:

    針對我國花生秧蔓包膜青貯設(shè)備自動化程度低、無法實現(xiàn)花生果秧聯(lián)合收獲的問題,在4HB-2A型花生聯(lián)合收獲機(jī)的基礎(chǔ)上,增設(shè)了固定式秧捆包膜裝置。選擇寬25cm、厚25μm的聚乙烯拉伸膜,通過分析其拉長率和包膜重疊率,確定秧捆包膜時拉伸膜拉長率和包膜重疊率均為50%。根據(jù)拉伸膜拉長率的要求設(shè)計導(dǎo)膜機(jī)構(gòu),通過導(dǎo)膜機(jī)構(gòu)受力分析得出扭轉(zhuǎn)彈簧扭轉(zhuǎn)角大于68°,導(dǎo)膜輥繞膜角大于108°?;趯ρ砝σ?guī)格、拉伸膜橫向收縮率及包膜重疊率的分析,確定裝置旋轉(zhuǎn)和秧捆自轉(zhuǎn)的角速度比為18,通過對包膜裝置傳動配合關(guān)系和承載滾筒的設(shè)計,使裝置旋轉(zhuǎn)和秧捆自轉(zhuǎn)的角速度比達(dá)到預(yù)期值?;贏SAMS對包膜裝置氣壓缸推動提升角度進(jìn)行仿真,確定裝置提升角為66°。樣機(jī)田間性能試驗表明,所設(shè)計的固定式包膜裝置拉伸膜拉長率為51.4%,包膜2、4、6層的包膜效率分別為10.5、8.4、7.6s/層,均勻性變異系數(shù)分別為12.20%、7.70%和4.70%,各項指標(biāo)均符合標(biāo)準(zhǔn)要求,包膜質(zhì)量滿足花生秧蔓青貯要求。

    Abstract:

    Aimed at the problem that the research and development of peanut silage coated silage equipment in China is not perfect, and the joint harvest of peanut fruit seedlings can not be achieved, a fixed straw bale film device was developed on the basis of the 4HB-2A peanut combine harvester. A polyethylene stretched film with width of 25cm and thickness of 25μm was taken as object. By analyzing the elongation rate and overlap rate of the envelope, it was determined that the stretch rate and the overlap rate of the stretched film were 50% when the bale was wrapped. The film guide mechanism was designed according to the requirements of the elongation rate of the stretched film. The torsion angle of the torsion spring τ>68° and the film roll angle θ>108° were obtained through the force analysis of the film guide mechanism. Based on the analysis of the bale specifications, the transverse shrinkage of the stretched film, and the overlap of the envelope, it was determined that the rotation speed ratio of the device rotation and the rotation of the bale was 18. Through the transmission cooperation relationship of the coating device and the design of the bearing drum, the rotation speed ratio of the device rotation and the bale rotation reached the expected value. Based on ADAMS, the lift angle of the pneumatic cylinder of envelope device was simulated, and the lift angle of the device was determined to be 66°. The field performance test results showed that the fixed film device had a stretched film elongation rate of 51.4%, and the film efficiency of the twolayer, fourlayer and sixlayer coatings was 10.5s/layer, 8.4s/layer and 7.6s/layer, respectively. The coefficients of variation of uniformity were 12.20%, 7.70% and 4.70%, respectively. All indicators met the qualified standards, and the quality of coating can meet the requirements of peanut seedlings silage.

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楊然兵,王政增,尚書旗,陳明東,王婕,王志超.花生聯(lián)合收獲青貯機(jī)秧捆包膜裝置設(shè)計與試驗[J].農(nóng)業(yè)機(jī)械學(xué)報,2020,51(8):109-117. YANG Ranbing, WANG Zhengzeng, SHANG Shuqi, CHEN Mingdong, WANG Jie, WANG Zhichao. Design and Test of Straw Coating Device for Peanut Combine Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(8):109-117.

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  • 收稿日期:2019-12-10
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  • 在線發(fā)布日期: 2020-08-10
  • 出版日期: 2020-08-10