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氣力式圓筒篩膜雜分離機(jī)改進(jìn)設(shè)計(jì)與試驗(yàn)
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國(guó)家自然科學(xué)基金項(xiàng)目(51805305)、山東省重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2018GNC112006)、山東省農(nóng)機(jī)裝備研發(fā)創(chuàng)新計(jì)劃項(xiàng)目(2018YF020-09)、山東省農(nóng)業(yè)重大應(yīng)用技術(shù)創(chuàng)新項(xiàng)目(SD2019NJ002)和山東省農(nóng)業(yè)科學(xué)院農(nóng)業(yè)科技創(chuàng)新工程項(xiàng)目(CXGC2018E18)


Improved Design and Test on Pneumatic Cylinder Sieve Film Hybrid Separator
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    摘要:

    針對(duì)氣力式圓筒篩膜雜分離機(jī)篩分性能波動(dòng)大的問(wèn)題,增設(shè)運(yùn)移裝置、重置圓筒篩篩孔排布與大小,以保持氣流分布均勻性、改善雜質(zhì)通過(guò)性,提高了氣力式圓筒篩膜雜分離機(jī)篩分性能的穩(wěn)定性。對(duì)圓筒篩內(nèi)膜雜混合物進(jìn)行運(yùn)動(dòng)分析,選取圓筒篩轉(zhuǎn)速、進(jìn)風(fēng)管風(fēng)速、氣流角度為試驗(yàn)因素,以膜中含雜率和雜中含膜率作為評(píng)價(jià)指標(biāo),運(yùn)用Box-Benhnken試驗(yàn)設(shè)計(jì)原理設(shè)計(jì)三因素三水平試驗(yàn),分析各因素對(duì)膜雜分離作業(yè)性能的影響。結(jié)果表明,各因素對(duì)膜中含雜率影響主次順序依次為:進(jìn)風(fēng)管風(fēng)速、圓筒篩轉(zhuǎn)速、氣流角度;各因素對(duì)雜中含膜率影響主次順序依次為:圓筒篩轉(zhuǎn)速、進(jìn)風(fēng)管風(fēng)速、氣流角度。利用DesignExpert軟件響應(yīng)曲面圖,進(jìn)行了綜合影響效應(yīng)分析,得出當(dāng)圓筒篩轉(zhuǎn)速為23.8r/min、進(jìn)風(fēng)管風(fēng)速為5.9m/s、氣流角度為2.7°時(shí),膜中含雜率為10.60%,雜中含膜率為0.133%。對(duì)上述優(yōu)化結(jié)果進(jìn)行試驗(yàn)驗(yàn)證,得出在該參數(shù)組合下的膜中含雜率平均值為10.54%,雜中含膜率平均值為0.132%,表明該整機(jī)優(yōu)化方案可行。

    Abstract:

    Aiming at the problem that large fluctuation range of the screening performance of the pneumatic cylindrical sieve membrane impurity separator, additional migration device and reset the layout and size of cylindrical screen holes to maintain the uniformity of airflow distribution, improve the trafficability of impurities,and improve the screening performance stability of the pneumatic cylinder sieve film impurity separator. Based on the analysis of the movement of the membrane hybrid mixture in the cylindrical sieve, the rotational speed of cylinder sieve, wind speed of inlet pipe, and inclination of airflow were selected as test factors. The impurity rate in the film and the film content in the impurity were used as evaluation indexes. A threefactor and threelevel test was designed in principle to analyze the influence of each factor on the quality of the membrane impurity separation operation. The test results showed that the order of influence on the impurity content in the film was: air inlet pipe speed, rotational speed of cylinder sieve and air flow angle; the order of influence on impurity content in the film was: cylinder screen speed, air inlet pipe speed and air flow angle. The comprehensive effects of various factors on the response index were analyzed by using DesignExpert software surface response diagram, which showed that the optimal rotating speed of cylinder sieve, wind speed of the inlet pipe and the inclination of the airflow were 23.8r/min, 5.9m/s and 2.7°, respectively, the theoretical minimum impurity rate in the film and the film content in the impurity for the optimal design were 10.60% and 0.133%, respectively. Then the secondary test was performed to verify the obtained optimal values. It was found that the impurity rate in the film and the film content in the impurity for the optimal design were 10.54% and 0.132%, respectively. The results indicated that the optimization scheme of the device was feasible.

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彭強(qiáng)吉,李成松,康建明,史高昆,張恒.氣力式圓筒篩膜雜分離機(jī)改進(jìn)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2020,51(8):126-135. PENG Qiangji, LI Chengsong, KANG Jianming, SHI Gaokun, ZHANG Heng. Improved Design and Test on Pneumatic Cylinder Sieve Film Hybrid Separator[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(8):126-135.

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  • 收稿日期:2020-02-29
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  • 在線發(fā)布日期: 2020-08-10
  • 出版日期: 2020-08-10