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夾持帶式棉稈收獲機設(shè)計與試驗
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新疆維吾爾自治區(qū)自然科學基金項目(2019D01A45)、國家自然科學基金項目(51865058)、新疆維吾爾自治區(qū)科技支疆項目(2018E02082)和2017年新疆維吾爾自治區(qū)天山雪松計劃項目(2017Q19)


Design and Test of Clamping Belt Cotton Straw Harvester
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    為降低棉稈收獲時的拔斷率,提出雙柔性帶裹夾拉拔的收獲方式,設(shè)計了夾持帶式棉稈收獲機,該機4個帶輪交叉放置,延長了帶夾路徑與時間,從而避免因棉稈未完全拔出而導(dǎo)致的漏拔。通過正交試驗研究帶夾部件各因素對棉稈收獲效果的影響,建立以漏拔率和拔斷率為響應(yīng)值的多元二次回歸模型,并進行了工作參數(shù)優(yōu)化與大田驗證試驗。結(jié)果表明,當帶輪1轉(zhuǎn)速為272.3r/min、拉拔角為38.65°、機具前進速度為2.5km/h時,模型得到的漏拔率為1.85%、拔斷率為7.72%;驗證試驗得出:在前進速度2.5km/h、拉拔角40°和帶輪1轉(zhuǎn)速270r/min時,漏拔率為6.84%,拔斷率為9.98%,與優(yōu)化值相近,說明所構(gòu)建的模型合理,夾持帶式棉稈收獲機滿足相關(guān)設(shè)計要求。

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    Aiming at the problems of straw folding, rolling, pulling, rolling, cutting, rubbing and other problems in the process of cotton straw lifting, a double flexible belt wrapping and curved continuous drawing method was proposed for straw harvesting, and a belt was studied and designed. The cotton straw harvester with clips was composed of a hydraulic transmission system, a distributor, a belt clip traction device, a tension device and a rear threepoint suspension device. The key part of the machine was the belt clamp tensioning device, which can be pulled out by winding the clamp. Through three factors and three levels of quadratic regression orthogonal test, the influence of different factors on the yield of cotton stalks was studied, and multiple quadratic regression models of missing and breaking rate response values were established, and the working parameters were optimized and onsite verified. The test was conducted. The optimal value was drive wheel speed of 272.3r/min, the pull angle of 38.65°, the machine forward speed of 2.5km/h, and the leakage rates and breaking rate of 1.85% and 7.72%, respectively. In the verification test, when the advancing speed was 2.5km/h, the traction angle was 40°, and the driving wheel was 270r/min, the leakage rate and breaking rate were 6.84% and 9.98%, which was basically consistent with the predicted value, and the mode was reasonable; various factors had a significant effect on the leakage rate of cotton straw. Gender order: machine forward speed, drive wheel speed and pull angle; important order: drive wheel speed, traction angle and machine forward speed. The research results can provide a theoretical basis for the subsequent structural improvement and performance improvement of the harvester with cotton stalks.

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蔡佳麟,張佳喜,葉爾波拉提·鐵木爾,郜周明,芮照鈺,劉雄.夾持帶式棉稈收獲機設(shè)計與試驗[J].農(nóng)業(yè)機械學報,2020,51(10):152-160. CAI Jialin, ZHANG Jiaxi, YEERBOLATI·TIEMUER, GAO Zhouming, RUI Zhaoyu, LIU Xiong. Design and Test of Clamping Belt Cotton Straw Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(10):152-160.

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  • 收稿日期:2020-05-21
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  • 在線發(fā)布日期: 2020-10-10
  • 出版日期: 2020-10-10
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